Beckhoff CP67 Series User manual

Installation and Operating instructions for

Built-in Panel PC CP67xx

Version: 2.0

Date: 2009-07-07

General Notes

Table of contents

General Notes 2

Notes on the documentation 2

Liability conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator’s obligation to exercise diligence 4

Operator requirements 4

UL-Certificate of Compilance 4

Product Description 5

Appropriate Use 5

Connections 5

Pin assignment 5

Connector description 6

Serial interface 6

Power supply 6

Network interfaces 6

USB interfaces 6

Protective Earthing 6

Installation Instructions 7

Transport and Unpacking 7

Transport 7

Unpacking 7

Installation of the PC in the control cabinet 8

Protective Earthing 8

Assembly dimensions 9

Mounting of the Built-in Panel PC 10

Connecting the Built-in Panel PC 11

Connecting cables 11

Protective Earthing 11

Operating Instructions 12

Switching the Built-in Panel PC on and off 12

Operation 12

Keyboard codes 12

Compact Flash memory card 14

Servicing and maintenance 15

Cleaning the Built-in Panel PC 15

Servicing 15

Replacement of the Battery 15

Replacing the fluorescent lamps in the display 15

Lamp sets 16

Emergency procedures 16

Shutting down 16

Disposal 16

Troubleshooting 17

Fault correction 17

Beckhoff Support & Service 18

Beckhoff branches and partner companies 18

Beckhoff Headquarters 18

Beckhoff Support 18

Beckhoff Service 18

Appendix 19

Technical data 19

Approvals 19

FCC: Federal Communications Commission Radio Frequency Interference

Statement 19

FCC: Canadian Notice 19

CP67xx 1

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For this reason, the

documentation may not always be have been fully checked for consistency

with the performance data, standards or other characteristics described.

None of the statements in this manual represent a guarantee for as set out

in § 443 of the German Civil Code or a statement about the assumed use

according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the

German Civil Code. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No

claims for the modification of products that have already been supplied

may be made on the basis of the data, diagrams and descriptions in this

documentation.

party use of this publication, whether in whole or in part, without the written

permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2CP67xx

General Notes

Basic safety measures

Only switch the PC off after

closing the software

Before the Built-in Panel PC is switched off, software that is running

must be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section Switching the Built-in Panel PC on and off.

Warning

Before opening the housing, and whenever the Built-in Panel PC is

not being used for control purposes (such as during functional

checks after a repair), all parts of the equipment must first be

switched off, after which the Built-in Panel PC is to be disconnected

from the equipment.

Disconnect the device by unplugging the connectors on the rear side of the

Built-in Panel PC.

Items of equipment that have been switched off must be secured

against being switched on again.

Danger

Displays used for the Built-in Panel PC’s LC-display are operated with a

voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Built-in Panel PC is opened!

Note

Assembly work on the Built-in Panel PC during operation may damage the

device:

• if metal objects such as screws or tools fall onto operating circuit

boards.

• if connecting cables internal to the Built-in Panel PC are removed

or inserted during operation.

CP67xx 3

General Notes

Operator’s obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see Product

Description section);

• the Industrial PC is only operated in a sound condition and in

working order;

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Industrial PC;

• the Industrial PC is operated, maintained and repaired only by

suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of faults at the Industrial PC, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Industrial PC to which he has access.

UL-Certificate of Compilance

We herewith confirm that the Built-in Panel PC CP67xx of Beckhoff

Automation GmbH meets the requirements of the Underwriters

Laboratories Inc.®(UL)-standard:

Certificate Number: 280607 – E220403

Report Reference: E220403, April 16th, 2007

Issue Date: 2007 June 28

Standards for Safety The correspondance of the mentioned product with these requirements is

proved by the fact that this product meets with the following single

standards:

• UL 60950-1, 1st Edition, 2006-07-07 (Information Technology

Equipment – Safety - Part 1: General Requirements)

• CSA C22.2 No. 60950-1-03, 1st Edition, 2006-07 (Information

Technology Equipment - Safety - Part 1: General Requirements)

4CP67xx

Product Description

Appropriate Use

The CP67xx Built-in Panel PC is designed for industrial application in

machine and plant engineering. In addition to the integrated PC, a TFT

display, touch screen/ pad (optional) and a PC keyboard (optional) are

accommodated in an aluminum housing. The Panel PC is installed in the

front of control cabinets.

Do not use the Built-in

Panel PC in areas of

explosive hazard

The Built-in Panel PC must not be used where there is a risk of

explosion.

Connections

Built-in Panel PC CP67xx

connections

Pin assignment

Pin Signal Pin Signal

1 CD 6 DSR

2 RxD 7 RTS

3 TxD 8 CTS

4 DTR 9 RI

X 100

Serial interface

D-SUB plug 9-pin (RS 232)

5 GND

Pin Signal Pin Signal

1 + 24V 11 GND

X 101

Power supply

SLWG 1X2-pole WAGO built-in CAGE

CLAMP (WAGO 721-602 / 019-000)

Pin Signal Pin Signal

Housing Screen 5 n.c.

1 TD + 6 RD -

2 TD - 7 n.c.

3 RD + 8 n.c.

X 102, X 103

Network

RJ-45 connector (Ethernet 10/ 100 Mbit) 4 n.c.

CP67xx 5

Product Description

Pin Signal Pin Signal

1 5V 3 D+

2 D- 4 GND

X 104 USB1, USB2

USB ports

USB Type-A twin circuit board mounting

(FCI 72309-0030B USB Double Receptacle

A-Type)

Connector description

Serial interface

COM1

The Built-in Panel PC is equipped with a COM1 (X 100) serial interface

(Type RS232) for the connection of serial peripheral devices.

Power supply

Power supply The power supply for the Built-in Panel PC is established via the Cage

clamp socket (X 101).

A power supply connector is provided with the Built-in Panel PC.

Network interfaces

Network The RJ-45 sockets (X 102, X 103) enable connection of the Built-in Panel

PC to an Ethernet network.

USB interfaces

USB1 – USB2 The two USB2.0 interfaces (X 104, connector type A) are used for

connecting peripheral devices with USB connection.

Protective Earthing

The low resistance protective earthing connection is

established via the ground bolt, which is located at the rear of

the housing.

6CP67xx

Installation Instructions

Please also refer to chapter General Notes.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Industrial PC should

therefore be protected from excessive mechanical stress. Therefore,

please use the original packaging.

Warning

Danger of damage to the unit!

If the device is transported in cold weather or is exposed to extreme

variations in temperature, make sure that moisture (condensation) does not

form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room

temperature. Should condensation occur, a delay time of approximately 12

hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1.Remove packaging.

2.Do not discard the original packaging. Keep it for future relocation.

3.Check the delivery for completeness by comparing it with your order.

4.Please keep the associated paperwork. It contains important

information for handling the unit.

5.Check the contents for visible shipping damage.

6.If you notice any shipping damage or inconsistencies between the

contents and your order, you should notify Beckhoff Service.

CP67xx 7

Installation Instructions

Installation of the PC in the control cabinet

The Built-in Panel PC CP67xx is designed for mounting in control cabinets

in machine and plant engineering applications.

The ambient conditions specified for operation must be observed (see the

section on Technical data).

Preparation of the control

cabinet

The control cabinet wall must be prepared with the required mounting

opening for the computer unit according to the Built-in Panel PC’s

dimensions.

Note

When the unit is installed in an enclosure, adequate space for

ventilation must be provided.

Please note the following points during installation of the Built-in Panel PC:

• Position the Panel PC in such a way that reflections on the screen are

avoided as far as possible.

• Use the position of the screen as a guide for the correct installation

height; it should be optimally visible for the user at all times.

• The Panel PC should not be exposed to direct sunlight.

• When the unit is in its mounting position, the ventilation openings must

not be obstructed.

Warning

Extreme environmental conditions should be avoided as far as

possible. Protect the rear of your PC from dust, humidity and heat.

Installation in a control

cabinet wall

Proceed as follows:

1. Insert the Built-in Panel PC at the intended control cabinet wall position

and protect it from falling out, prior to final mounting.

2. Release the clamping levers with a No. 3 Allen key, turn the clamping

levers to the side through 90° and retighten the screws.

Protective Earthing

The low resistance protective earthing connection is

established via the ground bolt, which is located at the rear of

the housing.

8CP67xx

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