Barbeques Galore MALIBU Installation guide
MALIBU (G4MALL)
4 Burner Hooded Barbeque
Model Number: BG1411H4
Tool Required:
1 Phillips Head Screwdriver
(provided)
1 Adjustable Spanner
(not provided)
INSTRUCTIONS
4 Buner on Side Burner Cart
with Hotplate and Grill
For safe use and enjoyment of your new barbeque
MALIBU
1
Safety, Assembly & Instruction Manual 1
IMPORTANT HEALTH & SAFETY INFORMATION
1. WARNING
FOR OUTDOOR USE ONLY ! DO NOT USE INDOORS
• Please read these instructions carefully prior to assembly and use.
• Failure to follow these instructions could lead to serious injury and/or signicant damage to
property.
• Do not start the barbeque if there is any doubt over the correct assembly, ignition, gas control or
cooking of the unit.
• These instructions should be retained for future reference.
• For use with propane cylinders only.
• The barbeque must have a minimum side clearance and back clearance from any combustible
material of at least 250mm. Additionally there must be a clearance of at least 1500mm above the
cooking surface of the barbeque.
• Flammable materials and liquids must be stored well away from the barbeque.
• Aerosols must not be used near the barbeque.
• The barbeque should not be moved when lit or hot.
• A lit barbeque should be attended at all times.
• Gas cylinder must be stored upright.
• Never attempt to ignite the barbeque with the main hood or side burner lid closed.
• Avoid dousing the barbeque with water.
• Turn o the gas cylinder when the barbeque is not in use.
• Always allow the barbeque to completely cool down before covering.
• For safety reasons it is advisable to keep a re extinguisher and re blanket close to hand.
• Unsupervised children, elderly and the inrm should not be allowed close to the barbeque
during pre-heat, cooking, burn o or cooling down of the unit.
• Please dispose of all polythene packing and plastic bags carefully before rst use of the barbaque
and keep them out of the reach of children.
• WARNING: To protect against the adverse eects of sunlight, beware of direct sunlight or diuse
light that may enter the open sides. Beware of light reected from nearby surfaces such as
from cars, caravans, beach sand and water. Cover the barbeque when not in use to prolong the
lifespan of the protective coatings.
• Neverusemorehotplatethanoriginallysupplied.Thegrillisrequiredforventilationforsafe
operation of the BBQ.
2. GAS TYPE AND REGULATOR
• This barbeque is only designed to run o propane gas cylinders.
• To ensure maximum performance a gas cylinder of maximum 9kg and minimum of 4.5kg is
recommended.
• The regulator as supplied should be rmly tightened but care must be taken not to over-tighten
the connections. Regularly check the ‘O’ring on the regulator and replace if necessary.
• The regulator as supplied is the correct regulator for this item.
• Do not attempt to connect gas to a barbeque that is not properly secured in a trolley.
3. IF YOU SMELL GAS
DO NOT ATTEMPT TO OPERATE THE BARBEQUE UNTIL THE CAUSE OF THE GAS SMELL HAS
BEEN IDENTIFIED AND ELIMINATED
• Immediately isolate the gas supply by turning the gas o at the gas cylinder.
• Extinguish all naked ames.
• Do not operate any electrical devices close to the barbeque.
• Check for leaks as described on page 5, section 5E “Precautionary leak test”.
2
2 Safety, Assembly & Instruction Manual
• Ensure that local area is well ventilated to remove any excess gas.
• If the gas smell continues the barbeque should not be operated under any circumstances and it is
important to immediately turn o gas cylinder valve and contact the after sales support provider.
4. PERCAUTIONS
BEFORE FIRST TIME OPERATION AND AFTER EACH GAS CYLINDER EXCHANGE/REFILL ALL
CONNECTIONS SHOULD BE CHECKED FOR GAS LEAKS
• Connections should be checked for leaks by using a soapy water solution. Refer to page 5, section
5E “Precautionary leak test”.
• Naked ames (matches or other open ames) must not be used to check for leaks, this is a
dangerous practice.
• Flammable liquids of any description, including petrol, lighter uid, oils, etc must not be stored
close to the barbeque.
• Spare or extra gas cylinders must NOT be stored inside this barbeque, or within close proximity of
this barbeque or any other gas or electric appliance.
• Spare or extra gas cylinders should not be stored where they are exposed to continuous direct
sunlight, as this is a potentially dangerous practice.
• The position of the assembled barbeque should be such a way that the gas cylinder is not left
exposed to direct sunlight as this is a potentially dangerous.
• Please read and follow all instructions in this manual, if in doubt as to any operational or safety
precaution contact your service agent as listed on the warranty card.
• For storage and gas cylinder exchange, disconnect the gas cylinder only. Do not disconnect the
hose from the appliance.
3
Safety, Assembly & Instruction Manual 3
5. SETTING UP THE BARBEQUE
THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH
NATURAL VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF
COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION
A. POSITIONING
• There MUST be a clearance of at least 250mm from the sides and the back of the barbeque to any
combustible materials or surfaces. There must also be a clearance of at least 1500mm above the
cooking surfaces to any combustible surface.
• Flammable materials of any description MUST be kept well away from the barbeque.
• The barbeque must be positioned such that the gas cylinder is kept away from direct sunlight.
• The barbeque must be positioned to avoid walkways, gangways and general pedestrian access.
• The nature of a barbeque is such that many of the surfaces are hot to touch, the positioning of the
barbeque should take into consideration the possibility of accidental hand or body contact.
Any enclosure in which the appliance is used shall comply with one of the following:
•An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
SEE EXAMPLE 1
• Within a partial enclosure that includes an overhead cover and no more than two walls.
SEE EXAMPLE 2 & 3
• Within a partial enclosure that includes an overhead cover and more than two walls, the
following shall apply-
•at least 25% of the total wall area is completely open; and
•at least 30% of the remaining wall area is open and unrestricted
SEE EXAMPLE 4 & 5
• In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and
remain open and unrestricted
EXAMPLE 1
EXAMPLE 4
30% or more in total
of the remaining wall
area in open is unrestricted
Open side at least 25% of
total wall area
EXAMPLE 5
Open side at least 25% of
total wall area
30% or more in total
of the remaining wall
area in open is unrestricted
EXAMPLE 3
EXAMPLE 2
Both ends open
4
4 Safety, Assembly & Instruction Manual
POL FITTING
5/8” SAE THREAD
Barbeque
CONNECTIONTO
REGULATOR
GASCYLINDER
CONNECTIONTO
REGULATOR
B. PRECAUTIONS
DO NOT OBSTRUCT ANY AIRFLOW PATH OR VENTILATION PATHS OF THE BARBEQUE
• Do not obstruct any ventilation ports on the body or the hood of the barbeque.
• The gas cylinder must be securely placed on the gas cylinder hook as supplied.
• The gas cylinder must be kept out of direct sunlight and away from any heat sources.
• During a gas cylinder swap or re-ll ensure that all control knobs are in the “OFF” position and
there are no naked ames in close proximity.
• Gas hoses must NOT be twisted, kinked or under any form of tension. The gas hoses should hang
freely with no bends, folds, or kinks.
• No part of the exible hose should come into contact with any part of the barbeque that will
become hot during operation.
• A regular inspection of the hose should be made to ensure that it is not cracking, breaking,
cutting or deteriorating in any other way.
• Any damage to the hose requires an immediate replacement from your local agent or gas expert.
C. SIDE BURNER CONNECTION (IF FITTED WITH SIDE BURNER):
• The side burner hose has already been tted to the gas pipe-work on the RIGHT HAND side of
the main body.
• The side burner connection is a ‘STANDARD RIGHT-HAND THREAD’. A standard right-hand
thread is tightened in a ‘CLOCKWISE DIRECTION’.
• It is important that the side burner hose is not kinked, twisted or distorted.
• The hose is already attached to the side valve, however this connection should be checked before
igniting the barbeque.
D. GAS CYLINDER CONNECTION:
• Check that all the control knobs (including side burner) are in the “OFF” position before any
attempt is made to connect the regulator to the gas cylinder.
• Double check that the gas cylinder valve is securely in the “OFF” position before attempting to
connect the regulator to the gas cylinder.
• Whenmaking the connection of the regulator to the gas cylinder, it is important to note that the
regulator tting is ‘LEFT HAND THREAD’. A left hand thread is tightened in an ‘ANTI-CLOCKWISE
DIRECTION’.
• Should there be any concern in making the correct regulator connection please contact after
sales support helpline mentioned at the end of this manual.
5
Safety, Assembly & Instruction Manual 5
E. PRECAUTIONARY LEAK TEST
LEAK TESTS MUST BE CARRIED OUT IN A WELL VENTILATED AREA
• Conrm all control knobs are in the ‘OFF’ position.
• Open the gas control valve on the gas cylinder.
• To check for gas leaks a solution of soapy water is required (50% water and 50% soap)
NEVER USE AN OPEN FLAME TO CARRY OUT A GAS LEAK TEST
• The gas piping system MUST be checked for leaks by brushing the soapy water solution across
each joint including valve connections, hose connections, side burner connections and regulator
connections.
• If bubbles appear across any joint or connection there is a leak:
o Immediately turn the cylinder gas valve ‘OFF’.
o Check and retighten all gas connections and joints.
o Repeat from the start of section 5E PRECAUTIONARY LEAK TEST.
o If the leak has been corrected then the barbeque can be used.
o If the leak has not been xed DO NOT USE YOUR BARBEQUE, contact the after sales
support service provider as listed at the end of this manual.
IT IS RECOMMENDED THAT A LEAK TEST BE CARRIED OUT ON A YEARLY BASIS
CHECK GAS CYLINDER CONNECTION WHEN EXCHANGING GAS CYLINDER
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6 Safety, Assembly & Instruction Manual
6. PART LIST
Before assembly, check that youhave all the parts. Only dispose of the packaging materials after the
barbeque is fully assembled
Part Descripon QTY Part Descripon QTY Part Descripon QTY
ABody Assembly 1Pc JGas Cylinder Hook 1Pc SDoor Handle 2Pcs
BWarming Rack 1Pc KGrease Cup 1Pc TDoor 2Pcs
C Cooking Grill 1Pc LDoor Hinge Le Top 1Pc USwivel Castor 4Pcs
DHotplate 1Pc MLe Cabinet Side Panel 1Pc VCabinet Base Panel 1Pc
EFlame Tamer 2Pcs N Right Cabinet Side Panel 1Pc
FLe Side Shelf 1Pc ODoor Hinge Right Top 1Pc
GRight Side Shelf 1Pc PUpper Front Beam 1Pc
H Side Burner Assembly 1Pc QCabinet Back Panel 1Pc
IGrease Tray 1Pc R Magnet Panel 2Pcs
7
Safety, Assembly & Instruction Manual 7
7. HARDWARE LIST
mm mm mm
2
!!
mm
mm
mm mm
LL:2PCS
mm
25
8
8 Safety, Assembly & Instruction Manual
Step 1
a) Attach four Swivel Castors (U) onto the Cabinet Base Panel (V) with four screws (AA) each as shown.
b) Ensure all screws are tightened securely.
Step 2
a) Turn the Base Assembly upright.
b) Attach two Magnet Panels (R) to the Base Assembly with two screws (BB) each as shown.
8. ASSEMBLY INSTRUCTIONS
mm
mm
9
Safety, Assembly & Instruction Manual 9
Step 3
a) Attach Left Cabinet Side Panel (M) and Right Cabinet Side Panel (N) onto the Base Assembly and secure
them with six screws (AA) as shown.
Step 4
a) Secure the Cabinet Back Panel (Q) between the two side panels with four screws (BB) on each side as shown.
mm
mm
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1
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