Barbeques Galore MALIBU Installation guide

MALIBU (G4MALL)

4 Burner Hooded Barbeque

Model Number: BG1411H4

Tool Required:

1 Phillips Head Screwdriver

(provided)

1 Adjustable Spanner

(not provided)

INSTRUCTIONS

4 Buner on Side Burner Cart

with Hotplate and Grill

For safe use and enjoyment of your new barbeque

MALIBU

Safety, Assembly & Instruction Manual 1

IMPORTANT HEALTH & SAFETY INFORMATION

1. WARNING

FOR OUTDOOR USE ONLY ! DO NOT USE INDOORS

• Please read these instructions carefully prior to assembly and use.

• Failure to follow these instructions could lead to serious injury and/or signicant damage to

property.

• Do not start the barbeque if there is any doubt over the correct assembly, ignition, gas control or

cooking of the unit.

• These instructions should be retained for future reference.

• For use with propane cylinders only.

• The barbeque must have a minimum side clearance and back clearance from any combustible

material of at least 250mm. Additionally there must be a clearance of at least 1500mm above the

cooking surface of the barbeque.

• Flammable materials and liquids must be stored well away from the barbeque.

• Aerosols must not be used near the barbeque.

• The barbeque should not be moved when lit or hot.

• A lit barbeque should be attended at all times.

• Gas cylinder must be stored upright.

• Never attempt to ignite the barbeque with the main hood or side burner lid closed.

• Avoid dousing the barbeque with water.

• Turn o the gas cylinder when the barbeque is not in use.

• Always allow the barbeque to completely cool down before covering.

• For safety reasons it is advisable to keep a re extinguisher and re blanket close to hand.

• Unsupervised children, elderly and the inrm should not be allowed close to the barbeque

during pre-heat, cooking, burn o or cooling down of the unit.

• Please dispose of all polythene packing and plastic bags carefully before rst use of the barbaque

and keep them out of the reach of children.

• WARNING: To protect against the adverse eects of sunlight, beware of direct sunlight or diuse

light that may enter the open sides. Beware of light reected from nearby surfaces such as

from cars, caravans, beach sand and water. Cover the barbeque when not in use to prolong the

lifespan of the protective coatings.

• Neverusemorehotplatethanoriginallysupplied.Thegrillisrequiredforventilationforsafe

operation of the BBQ.

2. GAS TYPE AND REGULATOR

• This barbeque is only designed to run o propane gas cylinders.

• To ensure maximum performance a gas cylinder of maximum 9kg and minimum of 4.5kg is

recommended.

• The regulator as supplied should be rmly tightened but care must be taken not to over-tighten

the connections. Regularly check the ‘O’ring on the regulator and replace if necessary.

• The regulator as supplied is the correct regulator for this item.

• Do not attempt to connect gas to a barbeque that is not properly secured in a trolley.

3. IF YOU SMELL GAS

DO NOT ATTEMPT TO OPERATE THE BARBEQUE UNTIL THE CAUSE OF THE GAS SMELL HAS

BEEN IDENTIFIED AND ELIMINATED

• Immediately isolate the gas supply by turning the gas o at the gas cylinder.

• Extinguish all naked ames.

• Do not operate any electrical devices close to the barbeque.

• Check for leaks as described on page 5, section 5E “Precautionary leak test”.

2 Safety, Assembly & Instruction Manual

• Ensure that local area is well ventilated to remove any excess gas.

• If the gas smell continues the barbeque should not be operated under any circumstances and it is

important to immediately turn o gas cylinder valve and contact the after sales support provider.

4. PERCAUTIONS

BEFORE FIRST TIME OPERATION AND AFTER EACH GAS CYLINDER EXCHANGE/REFILL ALL

CONNECTIONS SHOULD BE CHECKED FOR GAS LEAKS

• Connections should be checked for leaks by using a soapy water solution. Refer to page 5, section

5E “Precautionary leak test”.

• Naked ames (matches or other open ames) must not be used to check for leaks, this is a

dangerous practice.

• Flammable liquids of any description, including petrol, lighter uid, oils, etc must not be stored

close to the barbeque.

• Spare or extra gas cylinders must NOT be stored inside this barbeque, or within close proximity of

this barbeque or any other gas or electric appliance.

• Spare or extra gas cylinders should not be stored where they are exposed to continuous direct

sunlight, as this is a potentially dangerous practice.

• The position of the assembled barbeque should be such a way that the gas cylinder is not left

exposed to direct sunlight as this is a potentially dangerous.

• Please read and follow all instructions in this manual, if in doubt as to any operational or safety

precaution contact your service agent as listed on the warranty card.

• For storage and gas cylinder exchange, disconnect the gas cylinder only. Do not disconnect the

hose from the appliance.

Safety, Assembly & Instruction Manual 3

5. SETTING UP THE BARBEQUE

THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH

NATURAL VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF

COMBUSTION ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION

A. POSITIONING

• There MUST be a clearance of at least 250mm from the sides and the back of the barbeque to any

combustible materials or surfaces. There must also be a clearance of at least 1500mm above the

cooking surfaces to any combustible surface.

• Flammable materials of any description MUST be kept well away from the barbeque.

• The barbeque must be positioned such that the gas cylinder is kept away from direct sunlight.

• The barbeque must be positioned to avoid walkways, gangways and general pedestrian access.

• The nature of a barbeque is such that many of the surfaces are hot to touch, the positioning of the

barbeque should take into consideration the possibility of accidental hand or body contact.

Any enclosure in which the appliance is used shall comply with one of the following:

•An enclosure with walls on all sides, but at least one permanent opening at ground level and no

overhead cover.

SEE EXAMPLE 1

• Within a partial enclosure that includes an overhead cover and no more than two walls.

SEE EXAMPLE 2 & 3

• Within a partial enclosure that includes an overhead cover and more than two walls, the

following shall apply-

•at least 25% of the total wall area is completely open; and

•at least 30% of the remaining wall area is open and unrestricted

SEE EXAMPLE 4 & 5

• In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and

remain open and unrestricted

EXAMPLE 1

EXAMPLE 4

30% or more in total

of the remaining wall

area in open is unrestricted

Open side at least 25% of

total wall area

EXAMPLE 5

Open side at least 25% of

total wall area

30% or more in total

of the remaining wall

area in open is unrestricted

EXAMPLE 3

EXAMPLE 2

Both ends open

4 Safety, Assembly & Instruction Manual

POL FITTING

5/8” SAE THREAD

Barbeque

CONNECTIONTO

REGULATOR

GASCYLINDER

CONNECTIONTO

REGULATOR

B. PRECAUTIONS

DO NOT OBSTRUCT ANY AIRFLOW PATH OR VENTILATION PATHS OF THE BARBEQUE

• Do not obstruct any ventilation ports on the body or the hood of the barbeque.

• The gas cylinder must be securely placed on the gas cylinder hook as supplied.

• The gas cylinder must be kept out of direct sunlight and away from any heat sources.

• During a gas cylinder swap or re-ll ensure that all control knobs are in the “OFF” position and

there are no naked ames in close proximity.

• Gas hoses must NOT be twisted, kinked or under any form of tension. The gas hoses should hang

freely with no bends, folds, or kinks.

• No part of the exible hose should come into contact with any part of the barbeque that will

become hot during operation.

• A regular inspection of the hose should be made to ensure that it is not cracking, breaking,

cutting or deteriorating in any other way.

• Any damage to the hose requires an immediate replacement from your local agent or gas expert.

C. SIDE BURNER CONNECTION (IF FITTED WITH SIDE BURNER):

• The side burner hose has already been tted to the gas pipe-work on the RIGHT HAND side of

the main body.

• The side burner connection is a ‘STANDARD RIGHT-HAND THREAD’. A standard right-hand

thread is tightened in a ‘CLOCKWISE DIRECTION’.

• It is important that the side burner hose is not kinked, twisted or distorted.

• The hose is already attached to the side valve, however this connection should be checked before

igniting the barbeque.

D. GAS CYLINDER CONNECTION:

• Check that all the control knobs (including side burner) are in the “OFF” position before any

attempt is made to connect the regulator to the gas cylinder.

• Double check that the gas cylinder valve is securely in the “OFF” position before attempting to

connect the regulator to the gas cylinder.

• Whenmaking the connection of the regulator to the gas cylinder, it is important to note that the

regulator tting is ‘LEFT HAND THREAD’. A left hand thread is tightened in an ‘ANTI-CLOCKWISE

DIRECTION’.

• Should there be any concern in making the correct regulator connection please contact after

sales support helpline mentioned at the end of this manual.

Safety, Assembly & Instruction Manual 5

E. PRECAUTIONARY LEAK TEST

LEAK TESTS MUST BE CARRIED OUT IN A WELL VENTILATED AREA

• Conrm all control knobs are in the ‘OFF’ position.

• Open the gas control valve on the gas cylinder.

• To check for gas leaks a solution of soapy water is required (50% water and 50% soap)

NEVER USE AN OPEN FLAME TO CARRY OUT A GAS LEAK TEST

• The gas piping system MUST be checked for leaks by brushing the soapy water solution across

each joint including valve connections, hose connections, side burner connections and regulator

connections.

• If bubbles appear across any joint or connection there is a leak:

o Immediately turn the cylinder gas valve ‘OFF’.

o Check and retighten all gas connections and joints.

o Repeat from the start of section 5E PRECAUTIONARY LEAK TEST.

o If the leak has been corrected then the barbeque can be used.

o If the leak has not been xed DO NOT USE YOUR BARBEQUE, contact the after sales

support service provider as listed at the end of this manual.

IT IS RECOMMENDED THAT A LEAK TEST BE CARRIED OUT ON A YEARLY BASIS

CHECK GAS CYLINDER CONNECTION WHEN EXCHANGING GAS CYLINDER

6 Safety, Assembly & Instruction Manual

6. PART LIST

Before assembly, check that youhave all the parts. Only dispose of the packaging materials after the

barbeque is fully assembled

Part Descripon QTY Part Descripon QTY Part Descripon QTY

ABody Assembly 1Pc JGas Cylinder Hook 1Pc SDoor Handle 2Pcs

BWarming Rack 1Pc KGrease Cup 1Pc TDoor 2Pcs

C Cooking Grill 1Pc LDoor Hinge Le Top 1Pc USwivel Castor 4Pcs

DHotplate 1Pc MLe Cabinet Side Panel 1Pc VCabinet Base Panel 1Pc

EFlame Tamer 2Pcs N Right Cabinet Side Panel 1Pc

FLe Side Shelf 1Pc ODoor Hinge Right Top 1Pc

GRight Side Shelf 1Pc PUpper Front Beam 1Pc

H Side Burner Assembly 1Pc QCabinet Back Panel 1Pc

IGrease Tray 1Pc R Magnet Panel 2Pcs

Safety, Assembly & Instruction Manual 7

7. HARDWARE LIST

mm mm mm

mm mm

LL:2PCS

8 Safety, Assembly & Instruction Manual

Step 1

a) Attach four Swivel Castors (U) onto the Cabinet Base Panel (V) with four screws (AA) each as shown.

b) Ensure all screws are tightened securely.

Step 2

a) Turn the Base Assembly upright.

b) Attach two Magnet Panels (R) to the Base Assembly with two screws (BB) each as shown.

8. ASSEMBLY INSTRUCTIONS

Safety, Assembly & Instruction Manual 9

Step 3

a) Attach Left Cabinet Side Panel (M) and Right Cabinet Side Panel (N) onto the Base Assembly and secure

them with six screws (AA) as shown.

Step 4

a) Secure the Cabinet Back Panel (Q) between the two side panels with four screws (BB) on each side as shown.

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