Barbeques Galore Downunder G4DLK User manual
4 Burner Solid Hotplate
Barbeque With Folding
Legs
G4DLK (BGW4NH007S)
INSTRUCTIONS
For safe use and enjoyment of your new barbeque
1. IMPORTANT HEALTH & SAFETY INFORMATION
( I). WARNING:
FOR OUTDOOR USE ONLY ! DO NOT USE INDOORS
• Pleasereadtheseinstructionscarefullypriortoassemblyanduse.
• Failuretofollowtheseinstructionscouldleadtoseriousinjuryand/orsignicantdamagetoproperty.
• Donotstartthebarbequeifthereisanydoubtoverthecorrectassembly,ignition,gascontrolor
cookingoftheunit.
• Theseinstructionsshouldberetainedforfuturereference.
• ForusewithPropanegascylinderonly.
• Thebarbequemusthaveaminimumsideclearancefromanycombustiblematerialofatleast
250mm.Additionallytheremustbeaclearanceofatleast1500mmabovethecookingsurfaceof
thebarbeque.
• Flammablematerialsandliquidsmustbestoredwellawayfromthebarbeque.
• Aerosolsmustnotbeusednearthebarbeque.
• Thebarbequeshouldnotbemovedwhenlitorhot.
• Alitbarbequeshouldbeattendedatalltimes.
• GascylindersMUSTbestoredandusedverticallyonly.
• Neverattempttoignitethebarbequewiththelidclosed.
• Avoiddousingthebarbequewithwater.
• Turnoffthegascylinderwhenthebarbequeisnotinuse;
• Alwaysallowthebarbequetocompletelycooldownbeforecovering.
• Forsafetyreasonsitisadvisabletokeepareextinguisherandreblanketclosetohand.
• Unsupervisedchildren,elderlyandinrmshouldnotbeallowedclosetothebarbequeduringpre-
heat,cooking,burnofforcoolingdownoftheunit.
• Pleasedisposeofallpolythenepackingandplasticbagscarefullyandkeepoutofreachof
children.
( II ). GAS TYPE AND REGULATOR:
• ThisbarbequeisdesignedtorunfromaPropanegascylinderonly.
• Toensuremaximumperformanceagascylinderof9kgisrecommended.
• Theregulatorassuppliedshouldbermlytightenedbutcaremustbetakennottoover-tightenthe
connections.
• Theregulatorassuppliedisthecorrectregulatorforthisitem.
• Donotattempttoconnectgastoabarbequethatisnotproperlysecuredonthegascylinderhook.
( III ). IF YOU SMELL GAS:
DO NOT ATTEMPT TO OPERATE THE BARBEQUE UNTIL THE CAUSE OF THE GAS SMELL HAS
BEEN IDENTIFIED AND ELIMINATED
• Immediatelyisolatethegassupplybyturningthegasoffatthegascylinder.
• Extinguishallnakedames.
• Donotoperateanyelectricaldevicesclosetothebarbeque.
• Checkforleaksasdescribedinsection3 part ( IV ) Precautionary Leak Test.
• Ensurethatlocalareaiswellventilatedtoremoveanyexcessgas.
• Ifthegassmellcontinuesthebarbequeshouldnotbeoperatedunderanycircumstancesanditis
importanttomakeimmediatecontactwiththecustomerservicecentre.
( IV ). PRECAUTIONS:
BEFORE FIRST TIME OPERATION AND AFTER EACH GAS CYLINDER EXCHANGE/REFILL ALL
CONNECTIONS SHOULD BE CHECKED FOR GAS LEAKS
• Connectionscanbecheckedforleaksbyusingasoapywatersolutionasdescribedinsection3
part ( IV ) Precautionary Leak Test.
• Nakedames(matchesorotheropenames)mustnotbeusedtocheckforleaks,thisisa
dangerouspracticetobeavoided.
• Flammableliquidsofanydescription,includingpetrol,lighteruid,oils,etcmustnotbestored
closetothebarbeque.
• SpareorextragascylindersmustNOTbestoredwithincloseproximityofthisbarbequeorany
othergasorelectricappliance.
• Spareorextragascylindersshouldnotbestoredwheretheyareexposedtocontinuousdirect
sunlight,asthisisapotentiallydangerouspractice.
• Thepositionoftheassembledbarbequeshouldbesuchthatthegascylinderisnotleftexposedto
directsunlightasthisisapotentiallydangeroussituation.
• Pleasereadandfollowallinstructionsinthismanual,ifindoubtastoanyoperationalorsafety
precautioncontactthecustomerservicecentre.
• PleaseensurethegascylinderispositionedoutsideoftheBarbequeframe.Itmustnotbe
positionedunderneaththebarbeque.
• Forstorageandgascylinderexchange,disconnectthegascylinderonly.Donotdisconnecthose
fromtheappliance.
2. ASSEMBLY INSTRUCTIONS
( I ) PARTS LIST
ITEM DESCIRPTION QUANITITY PICTURE
1FIRE-BOXASSEMBLY 1
2LEGSUPPORTBRACKET 4
3LEG 4
4LEGCROSSBRACE 2
5GASCYLINDERHOOK 1
6HEATINSULATIONPANEL 1
7HANDLE 2
8GREASECUP 1
ITEM DESCIRPTION QUANITITY PICTURE
AM6X12mmSHORT
PHILLIPSHEADSCREW 12
BM6STEELWASHERS 12
CM6NUTS 8
DM6WINGNUTS 4
EM6X40mmLONG
PHILLIPSHEADSCREW 12
FM6X16mmMEDIUM
PHILLIPSHEADSCREW 4
2. ASSEMBLY INSTRUCTIONS (continued)
( II ) FASTENERS LIST
2. ASSEMBLY INSTRUCTIONS
( III ) ASSEMBLY STEPS
Attachthelegsupportbracketstothereboxusingshortscrew(A).
Eightofthenuts(closesttothehotplate)arepreinstalledforyourconvenience.
Step 1
Attachthelegstothelegsupportbracketusinglongscrews(E),washers(B),
nuts(C)andwingnuts(D).Thenattachthelegcrossbraceusing(E),(B)and(C).
Step 2
8PCS
A
4PCS
8PCS
8PCS
C
B
D
12PCS
E
SHORT SCREWS
WASHERS
NUTS
WING NUTS
LONG SCREWS
Note: Steps1to4arebestdonewiththebarbequecarefullyrestingonitsback
asshowninStep1
Attachthehandlesfromunderneathusingmediumscrews(F)andwasher(B).
Step 3
Attachthegascylinderhook(5)andheatinsulationpanel(6)atthesametime
usingshortscrews(A),fourofthenuts(closesttotheheatinsulationpanel)are
pre-installedforyourconvenience.
Step 4
4PCS
4PCS
B
F
4PCS
A
WASHERS
MEDIUM SCREWS
SHORT SCREWS
Hangthegreasecupontoitshookunderneaththetomiddleburners.
Fullassembly.
Step 5
3. SETTING UP THE BARBEQUE
THIS APPLIANCE SHALL ONLY BE USED IN AN ABOVE GROUND OPEN AIR SITUATION WITH NATURAL
VENTILATION, WITHOUT STAGNANT AREAS, WHERE GAS LEAKAGE AND PRODUCTS OF COMBUSTION
ARE RAPIDLY DISPERSED BY WIND AND NATURAL CONVECTION
(I ) POSITIONING
• PleasemakesurethatthebarbequeisNOTpositionedunderneathanycombustiblematerialor
surface.
• ThereMUSTbeaclearanceofatleast250mmfromthesidesofthebarbequetoanycombustibl
materialsorsurfaces.Theremustalsobeaclearanceofatleast1500mmabovethecookingsu
facestoanycombustiblesurface,and500mmclearanceattheback.
• FlammablematerialsofanydescriptionMUSTbekeptwellawayfromthebarbeque.
• Thebarbequemustbepositionedsuchthatthegascylinderiskeptawayfromdirectsunlight.
• Thebarbequemustbepositionedtoavoidwalkways,gangwaysandgeneralpedestrianaccess.
• Thenatureofabarbequeissuchthatmanyofthesurfacesarehottotouch,thepositioningofthe
barbequeshouldtakeintoconsiderationthepossibilityofaccidentalhandorbodycontact.
Any enclosure in which the appliance is used shall comply with one of the following:
• Anenclosurewithwallsonallsides,butatleastonepermanentopeningatgroundlevelandno
overheadcover.
SEEEXAMPLE1
• Withinapartialenclosurethatincludesanoverheadcoverandnomorethantwowalls.
SEEEXAMPLE2&3
• Withinapartialenclosurethatincludesanoverheadcoverandmorethantwowalls,thefollowin
shallapply-
• atleast25%ofthetotalwallareaiscompletelyopen;and
• atleast30%oftheremainingwallareaisopenandunrestricted
SEEEXAMPLE4&5
• Inthecaseofbalconies,atleast20%ofthetotaloftheside,backandfrontwallareasshallbeand
remainopenandunrestricted
EXAMPLE 1 EXAMPLE 2 EXAMPLE 3
EXAMPLE 4 EXAMPLE 5
Opensideatleast25%of
totalwallarea
30%ormoreintotal
oftheremainingwallarea
inopenisunrestricted Opensideatleast25%of
totalwallarea
30%ormoreintotal
oftheremainingwallarea
inopenisunrestricted
( II ) PRECAUTIONS
DO NOT OBSTRUCT ANY AIRFLOW PATH OR VENTILATION PATHS OF THE BARBEQUE
• Donotobstructanyventilationportsonthebodyofthehoodofthebarbeque.
• Thegascylindermustbesecurelyplacedonthegascylinderhookassupplied.
• Itisimportantthatthegasculinderisnotpositionedunderthebarbequewheninoperation.
• Thegascylindermustbekeptoutofdirectsunlightandawayfromanyheatsources.
• Duringagascylinderswaporre-llensurethatallcontrolknobsareinthe‘OFF’positionandthere
arenonakedamesoncloseproximity.
• GashosesmustNOTbetwistedkinkedorunderanyformoftension,thegashosesshouldhang
freelywithnobends,folds,orkinks.
• Nopartoftheexiblehoseshouldcomeintocontactwithanypartofthebarbequethatwill
becomehotduringoperation.
• Aregularinspectionofthehoseshouldbemadetoensurethatitisnocracking,breakingcutting
ordeterioratinginanyotherway.
• Anydamagetothehoserequiresanimmediatereplacementfromyourlocalagentorgasexpert.
( III ) GAS CYLINDER CONNECTION
DO NOT ATTEMPT TO CONNECT THE GAS CYLINDER TO THE BARBEQUE BEFORE CHECKING AS
DESCRIBED BELOW
• Checkthatallthecontrolknobsareinthe‘OFF’positionbeforeanyattemptismadetoconnecttheregulator
tothegascylinder.
• Doublecheckthatthegascylindervalveissecurelyinthe‘off’positionbeforeattemptingto
connecttheregulatortothegascylinder.
• Maketheconnectionoftheregulatortothegascylinderitisimportanttonotethatthisconnection
isa‘LEFT HAND THREAD’.Aleftandthreadistightenedinan‘ANTI-CLOCKWISE DIRECTION’.
• Shouldtherebeanyconcerninmakingthecorrectregulatorconnectionpleasecontactthe
customerservicecentre.
( IV ) PRECAUTIONARY LEAK TEST
LEAK TESTS MUST BE CARRIED OUT IN A WELL VENTILATED AREA
• Conrmallcontrolknobsareinthe‘OFF’position.
• Openthegascontrolvalveonthecylinderorregulator.
• Tocheckforgasleaksasolutionofsoapywaterisrequired(50%waterand50%dishwashingliquid).
NEVER USE AN OPEN FLAME TO CARRY OUT A GAS LEAK TEST
• ThegaspipingsystemMUST becheckedforleaksbybrushingthesoapywatersolutionacross
eachjointincludingvalveconnections,hoseconnectionsandregulatorconnections.
• Ifbubblesappearacrossanyjointorconnectionthereisaleak:
• Immediatelyturnthegasvalve‘OFF’.
• Checkandretightenallgasconnectionsandjoints.
• Repeatfromstartofsection3 part ( IV ) PRECAUTIONARY LEAK TEST.
• Iftheleakhasbeencorrectedthenthebarbequecanbeused.
• IftheleakhasnotbeenxedDO NOT USE YOUR Barbeque
contactyourserviceagentaslistedonthewarrantycardforassistance.
POL FITTING
BBQinletFitting
(factorytted)
Table of contents
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