AUMA PROFOX PF-M25 User manual
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Profibus DP
Modbus RTU
Multi-turn actuators
PROFOX
PF-M25 –PF-M100
Assembly and commissioningOperation instructions
Read operation instructions first.
●Observe safety instructions.
●These operation instructions are part of the product.
●Store operation instructions during product life.
●Pass on instructions to any subsequent user or owner of the product.
Target group:
This document contains information for assembly, commissioning and maintenance staff.
Table of contents Page
41. Safety instructions................................................................................................................. 41.1. Prerequisites for the safe handling of the product 41.2. Range of application 51.3. Warnings and notes 51.4. References and symbols
62. Short description...................................................................................................................
83. Name plate..............................................................................................................................
104. Transport and storage........................................................................................................... 104.1. Transport 104.2. Storage
115. Assembly................................................................................................................................ 115.1. Mounting position 115.2. Fit ball handle to handwheel 115.3. Mount actuator to valve 115.3.1. Overview on coupling variants 125.3.2. Mount actuator (with coupling)
156. Electrical connection............................................................................................................. 156.1. Basic information 166.2. Open terminal compartment 176.3. Cable connection 206.4. Close terminal compartment 206.5. External earth connection
227. Commissioning...................................................................................................................... 227.1. End position setting (via push buttons) 237.1.1. Set end position CLOSED 247.1.2. Set end position OPEN 257.2. Position indicator setting 277.3. Configuration of further parameters 277.3.1. Speed setting
298. Operation................................................................................................................................ 298.1. Manual operation 298.2. Motor operation 298.2.1. Actuator operation via push buttons 308.2.2. Actuator operation via AUMA Assistant App 318.2.3. Actuator operation from Remote
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339. FOX-EYE indication light and status indication..................................................................
3610. Corrective actions.................................................................................................................. 3610.1. Faults during commissioning 3610.2. Fault indications
3811. Servicing and maintenance...................................................................................................
4012. Disposal and recycling..........................................................................................................
4113. Technical data......................................................................................................................... 4113.1. Technical data Multi-turn actuators with integral controls for open-close and modulating duty
4514. Spare parts............................................................................................................................. 4514.1. Multi-turn actuators PF-M25 –PF-M100
49Index........................................................................................................................................
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1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/
warnings All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation.The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:
●Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
●Only operate the device if it is in perfect condition while observing these instruc-
tions.
●Immediately report any faults and damage and allow for corrective measures.
●Observe recognised rules for occupational health and safety.
●Observe national regulations.
●During operation,thehousing warmsup and surface temperatures>60 °C may
occur.To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
●Industrial trucks according to EN ISO 3691
●Lifting appliances according to EN 14502
●Passenger lifts according to DIN 15306 and 15309
●Service lifts according to EN 81-1/A1
●Escalators
●Continuous duty
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●Buried service
●Continuous underwater use (observe enclosure protection)
●Potentially explosive atmospheres
●Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure
to observe this warning results in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk.Failure
to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to
observe this warning could result in minor or moderate injury. May also be
used with property damage.
Potentially hazardous situation. Failure to observe this warning could result
in property damage. Is not used for personal injury.
Safety alert symbol warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
➥Result of a process step
Describes the result of a preceding process step.
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2. Short description
Multi-turn actuator Definition in compliance with EN 15714-2/EN ISO 5210:
A multi-turn actuator is an actuator which transmits torque to a valve for at least one
full revolution.It is capable of withstanding thrust.
AUMA multi-turn actuators PF-M25 –PF-M100 are driven by an electric motor. For
control in motor operation and for processing the actuator signals, controls are
integrated within the housing.Push buttons allow for local actuator operation. A
handwheel is provided for occasional manual operation.Manual operation is possible
without change-over.
Switching off in end positions may be either by limit or torque seating.
The self-locking of the actuator is ensured by means of the braking function.As soon
as the actuator is at standstill, the motor takes over the brake function for the first
20 seconds.This period is defined through a parameter which can be set via
Bluetooth.After this, the locking brake takes over the brake function by disconnection
from power and renewed engagement.Brake engagement generates a clicking noise
and is part of the standard operational behaviour.
AUMA part-turn actuator
PROFOX PF-M50 Figure 1: PF-M50
[1] Push buttons
[2] Position indicator
[3] Screw plug
[4] FOX-EYE (indication LED)
[5] Screw plug for manual emergency operation
[6] Handwheel
Information Only smaller sizes without handwheel function are
equipped with a manual drive option via Allen key, loc-
ated below the screw plug for manual emergency oper-
ation [5].
App and software
Using the AUMA CDT software forWindows-based computers (notebooks or tablets)
and the AUMA Assistant App, actuator data can be uploaded and read, settings
can be modified and stored.The connection between computer and AUMA actuator
is established wireless via Bluetooth interface.With the AUMA Cloud, we provide
an interactive platform to collect and assess e.g.detailed device data of all actuators
within a plant.
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Figure 2: Communication via Bluetooth
AUMA CDT AUMA CDT is a user-friendly setting and operation program for AUMA actuators.
Connection between computer (notebook, tablet) and actuator is wireless via
Bluetooth interface.
AUMA CDT software can be downloaded free of charge from our website
www.auma.com.
AUMA Cloud
The AUMA Cloud is the driving element of the digital AUMA world, acting as
interactive platform for efficient maintenance of AUMA actuators at moderate cost.
The AUMA Cloud collects all device data of all actuators within one site and provides
a clear overview at a glance. Detailed analysis provides valuable information on
potential maintenance requirements.Additional functions foster smooth asset
management.
AUMA Assistant App The AUMA Assistant App enables commissioning, configuration and diagnostics of
AUMA actuators via Bluetooth using either smartphone or tablet.
The AUMA Assistant App can be downloaded free of charge from the Play Store
(Android) or App Store (iOS).
Figure 3: Link to AUMA Assistant App
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3. Name plate
Figure 4: Name plate arrangement
Figure 5: PROFOX name plate (example)
[1] Product name
[2] Type designation
[3] Order number
[4] Actuator serial number
[5] Torque range in direction OPEN/CLOSE
[6] Control
[7] Speed range
[8] Current type, mains voltage, mains frequency
[9] Type of duty
[10] Permissible ambient temperature
[11] Manufacturer name and address (manufacturer logo: )
[12] Data Matrix code
[13] Nominal power and nominal current
[14] Enclosure protection
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Descriptions referring to name plate indications
Type designation Table 1:
Description of type designation (with the example of PROFOX PF-Q150-F07-F10)
F07–F1050MPFPROFOX
Product namePROFOX
Type (abbreviation PROFOX)PF
Type of movement:Multi-turn actuatorM
Size (max.torque in Nm)50
Flange sizesF07–F10
Order number The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be requested.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com > Service & Support >myAUMA, we offer
a service allowing authorised users to download order-related documents such as
wiring diagramsandtechnical data (both in German andEnglish), inspection certificate
and the operation instructions when entering the order number.
Serial number
Actuator Table 2:
Description of serial number (example of 0520NS12345)
NS123452005
Positions 1+2: Assembly in week = week 0505
Positions 3+4:Year of manufacture = 202020
Internal number for unambiguous product identificationNS12345
Data Matrix code Whenregistered as authorised user, youmay use our AUMA Assistant App toscan
the Data Matrix code and directly access the order-related product documents without
having to enter order number or serial number.
Figure 6: Link to AUMA Assistant App:
For further Service & Support, Software/Apps/...refer to www.auma.com
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4. Transport and storage
4.1. Transport
For transport to place of installation, use sturdy packaging.
Suspended load!
Death or serious injury.
→Do NOT stand below suspended load.
→Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→Actuatorsmounted to gearboxes:Attach ropesor hooks forthe purposeof lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→Respect total weight of combination (actuator, gearbox, valve)
→Secure load against falling down, sliding or tilting.
→Perform lift trial at low height to eliminate any potential danger e.g. by tilting.
4.2. Storage
Risk of corrosion due to inappropriate storage!
→Store in a well-ventilated, dry room.
→Protect against floor dampness by storage on a shelf or on a wooden pallet.
→Cover to protect against dust and dirt.
→Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage For long-term storage (more than 6 months), observe the following points:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx.6 months:
Check for corrosion.If first signs of corrosion show, apply new corrosion protec-
tion.
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