Audi TT 2016 Reference manual

The 2016 Audi TT Introduction

eSelf Study Program 990153

This eSSP contains video links which you

can use to access interactive media.

Audi of America, LLC

Service Training

Created in the U.S.A.

Created 5/2015

Course Number 990153

the latest information available at the time of printing and is subject to

the copyright and other intellectual property rights of Audi of America,

LLC., its aliated companies and its licensors. All rights are reserved to

make changes at any time without notice. No part of this document

may be reproduced, stored in a retrieval system, or transmitted in any

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or otherwise, nor may these materials be modied or reposted to other

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All requests for permission to copy and redistribute information should

be referred to Audi of America, LLC.

Always check Technical Bulletins and the latest electronic service repair

literature for information that may supersede any information included

in this booklet.

Revision 2:8/2015

iii

This eSelf Study Program teaches a basic knowledge of the design and functions of new models,

new automotive components or technologies.

It is not a Repair Manual! All values given are intended as a guideline only.

For maintenance and repair work, always refer to the current technical literature.

Note

Reference

Introduction ..................................................................................... 1

Model history for the World-wide market ............................................................................................................. 2

Body .................................................................................................. 8

Joining technology ................................................................................................................................................. 10

Thermal "hot" and mechanical "cold" joining techniques .................................................................................. 12

Attachments .......................................................................................................................................................... 14

Passive safety .................................................................................. 16

Components ........................................................................................................................................................... 16

System overview .................................................................................................................................................... 17

Front Passenger Airbag -disabled- Indicator lamp ............................................................................................ 18

Engine.............................................................................................. 22

Engine transmission combination ....................................................................................................................... 23

Power transmission ......................................................................... 24

Overview ................................................................................................................................................................. 24

quattro drive ......................................................................................................................................................... 24

6-speed DSG transmission 0D9 - S tronic ........................................................................................................... 26

Chassis............................................................................................. 28

Overall concept ...................................................................................................................................................... 28

Axles and wheel alignment ................................................................................................................................... 29

Brake system .......................................................................................................................................................... 36

Electronic Stability Control (ESC) ......................................................................................................................... 39

Steering system ..................................................................................................................................................... 40

Wheels and tires .................................................................................................................................................... 43

Electrical system ............................................................................. 44

Installation locations of control units ................................................................................................................. 44

Topology ................................................................................................................................................................. 46

Audi virtual cockpit ................................................................................................................................................ 48

Audi drive select ..................................................................................................................................................... 50

Climate control................................................................................ 53

Introduction ........................................................................................................................................................... 53

A/C operating and display unit ............................................................................................................................. 54

Instrument Panel Temperature Sensor G56 ....................................................................................................... 56

Seat systems .......................................................................................................................................................... 58

Infotainment ................................................................................... 60

Overview of versions .............................................................................................................................................. 60

Service ............................................................................................. 61

Inspection and maintenance ................................................................................................................................ 61

Self-study programs ........................................................................ 62

Knowledge assessment ................................................................... 63

The TT was a revolutionary car design when it was rst

unveiled in 1995. It’s strictly geometrical, formally coher-

ent design language made it an icon with huge charisma.

For the third TT generation, the Audi designers have

returned to many of these ideas and placed them in a new

context that is as dynamic as it is diverse.

The central motif was the circle – embodied in the curves of

the roof line, and the front and the rear overhangs with

their resolutely horizontal lines. From the side, many

details of the new Audi TT are reminiscent of the rst-

generation classic in many respects.

The third generation of the compact sports car again

commands attention with its emotional design and

dynamic attributes. Standout features of the new coupe

are its innovative driveline technology as well as its new

operating and display concept.

630_002

Introduction

Find out more about the model

history of the Audi TT.

Model history for the World-wide market

In 1995 Audi presented a pioneering study: the Audi TT. The Coupé (IAA Frank-

furt, 1995) and Roadster (Tokyo Motor Show, 1995) showcars were followed by

the production versions of the Audi TT Coupé in 1998 and Audi TT Roadster in

1999. When the rst-generation Audi TT came on the market in 1998 it was a

design revolution. Radical in design, but suitable for everyday use – that was the

motto for the rst Audi TT.

The third generation of this classic has adopted many of the design elements

that characterized the rst-generation TT – coupled with innovative technology.

Between the rst and third generation of the TT lie nearly 20 years of develop-

ment in technology and design. Here, in brief, are the key milestones in the

model history of the Audi TT.

1995

Presentation of the AudiTT study as a Coupé at the

IAA in Frankfurt.

1998

Start of production of the AudiTT Coupé in Ingolstadt

and Győr.

1999

Start of production of the AudiTT Roadster in Ingolstadt

and Győr.

2000 – 2003

The TT-R racing car prototype provided the basis for

the successful reentry of Audi into the German

Touring Car Championship (DTM).

2006

The second generation of the AudiTT (Type8J)

is rolled out featuring a new design and new

technology.

2007

A new edition of the Roadster also went into produc-

tion a year after the Coupé.

630_035

2008

Audi presents the AudiTT clubsport quattro study

with shorter windscreen and sporty attachments.

2012

Audi reveals the AudiTTRSplus, the most powerful

version of the sports car, powered by a 5-cylinder TFSI

engine.

2014

The allroadshootingbrake study provides a

glimpse into the design of the new AudiTT.

2014

The third generation of the AudiTT is released – rst as a Coupé and shortly afterwards as a TTS in Europe.

2010

The second generation of the TT makes a successful entry

into motor racing, in the Long Distance Championship.

The 2016 Audi TT has many technical highlights which are

explained in detail in this Self-Study Program. Here is a

quick summary:

Engine

4-cylinder engines with turbocharger :

• 2.0L TFSI

• Horsepower: 220 hp (162 kW)

@ 4500 - 6200 rpm

• Torque: 258 lb ft (350 Nm)

@ 1600 - 4400 rpm

Assistance systems

The following systems are optionally available:

• Audi side assist

• Park assist system with ambient display

Air conditioning

All control functions are integrated into the air vents. The automatic

air conditioning system has small displays which show the selected

setting.

630_007

Body

Audi Space Frame(ASF) body made from aluminum and steel with high-

strength and ultra-high-strength steel alloys, die-cast aluminum nodal

elements and side panels as well as a roof made of aluminum.

Suspension

Third-generation Audimagneticride adaptive damper control as

optional suspension version on the TTS. Audimagnetic ride is

adjustable in 3stages via Audidriveselect. Electro-mechanical pro-

gressive steering, where the steering ratio becomes more direct

with increasing steering input.

Displays and operation

Fully digital Audi virtual cockpit instrument cluster with dynamic animations

and graphics. New MMI control panel on the center tunnel console. On each

side of the central rotary pushbutton, there are two buttons together with a

main menu button and a back button. Touch-sensitive touch pad on the top

of the rotary pushbutton.

Power transmission

Full-time quattro drive – systematically developed and rened for the TT –

with electro-hydraulic multiplate clutch on the rear axle. It is possible to

customize the all-wheel drive characteristics by networking the quattro drive

with Audi drive select.

61.88 in (1572 mm) 61.10 in (1552 mm)

72.12 in (1832 mm)

37.51 in (953 mm)

39.09 in (993 mm)

33.77 in (858 mm)

30.62 in (788 mm)

98.62 in (2505 mm)

164.44 in (4177 mm)

34.80 in (884 mm)

32.00 in (813 mm)

53.26 in (1353 mm)

78.58 in (1966 mm)

630_005

630_003 630_004

Dimensions

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