Astria Valiant32ZP2 User manual

Installation and Operation Instructions

Unvented (Vent-Free) Tall-Opening

Firebox

P/N 126691-01 Rev. B 06/2017 Models

Valiant32ZP2

Valiant32ZP3

Valiant36ZP2

Valiant36ZP3

Valiant42ZP2

Valiant42ZP3

P126691-01

PFS

Report No. F09-130

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for

the minimum ﬁreplace size requirement.

DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UNLESS THIS FIREBOX MEETS THE MINIMUM

DIMENSIONS REQUIRED FOR THE INSTALLATION.

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

- Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other

appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

- Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

WARNING: FOR USE ONLY WITH A LISTED, GAS-FIRED UNVENTED DECORATIVE ROOM HEATER NOT TO

EXCEED 40,000 BTU/H.

DO NOT BUILD A WOOD FIRE.

Astria.us.com 126691-01_B2

TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 4

Commonwealth of Massachusetts....................... 4

Product Features................................................. 4

Locating Firebox.................................................. 4

Product Speciﬁcations......................................... 5

Air For Combustion and Ventilation..................... 7

Installation ........................................................... 9

Replacement Parts............................................ 15

Service Hints ..................................................... 15

Technical Service............................................... 15

Accessories....................................................... 15

Parts.................................................................. 17

Warranty............................................................ 23

SAFETY

This appliance may be installed

in an aftermarket,* permanently

located, manufactured (mobile)

home, where not prohibited by

local codes.

* Aftermarket: Completion of sale, not for

purpose of resale, from the manufacturer

This firebox has been tested

under Z21.91b-2007 for use

with approved ANSI Z21.11.2

decorativetypeunventedroom

heater.

WARNING: Any change to

this ﬁrebox or its controls can

be dangerous.

WARNING: Do not use a

blower insert, heat exchanger

insertorotheraccessorynotap-

provedfor use with this ﬁrebox.

IMPORTANT: Read this owner’s

manualcarefullyandcompletely

before trying to assemble, op-

erate or service this ﬁreplace.

Improper use of this ﬁreplace

can cause serious injury or

death from burns, ﬁre, explo-

sion,electricalshockandcarbon

monoxide poisoning.

DANGER:Carbonmonoxide

poisoning may lead to death!

WARNING:Donotallowfans

to blow directly into the ﬁrebox.

Avoidanydraftsthatalterburner

ﬂame patterns. Ceiling fans can

create drafts that alter burner

ﬂame patterns. Altered burner

patterns can cause sooting.

WARNING: Improper installation, adjustment, al-

teration, service or maintenance can cause injury or

property damage. Refer to this manual for correct in-

stallation and operational procedures. For assistance

or additional information consult a qualiﬁed installer,

service agency or the gas supplier.

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126691-01_B 3

Due to high temperatures, the

applianceshouldbelocatedout

oftrafﬁcandawayfromfurniture

and draperies.

Do not place clothing or other

ﬂammable material on or near

the appliance. Never place any

objectsintheﬁreboxoronlogs.

Firebox front and screen be-

comes very hot when running

ﬁrebox.Keepchildrenandadults

awayfromhotsurfacestoavoid

burns or clothing ignition. Fire-

box will remain hot for a time

after shutdown. Allow surfaces

to cool before touching.

Keeptheﬁreplaceareaclearand

freefromcombustiblematerials,

gasoline, and other ﬂammable

vapors and liquids.

You must operate this ﬁreplace

with the provided fireplace

screenandpanelhoodassembly

in place. Make sure these parts

are in place and screens are

closed before running installed

gas log heater. Replace panel

hoodassemblywithIHPcat.no.

J5210 32", J5211 36", or J5212

42"only.Thispanelhoodassem-

bly has been designed to keep

the operation of your ﬁreplace

safe and efﬁcient.

Children and adults should be

alerted to the hazard of high

surfacetemperatureandshould

stay away to avoid burns or

clothing ignition.

SAFETY

Continued

Young children should be care-

fully supervised when they are

in the same room with the ap-

pliance.

1. Do not use this ﬁrebox as a wood burning

ﬁreplace. Use only decorative unvented

room heaters (log sets).

2. Donotaddextralogsorornamentssuchas

pinecones,vermiculiteorrockwool.Using

these added items can cause sooting.

3. Use only the provided hood. See Parts,

pages 18 and 19. The ﬁrebox canopy

(hood) must not be modiﬁed or replaced

with a canopy (hood) that may be pro-

vided with the unvented decorative room

heater.

4. Vent-freegaslogheaters installed in these

ﬁreboxes require fresh air ventilation to

run properly. See Air for Combustion and

Ventilation, page 7.

5. Do not run vent-free heaters installed in

these ﬁreboxes

• where ﬂammable liquids or vapors are

used or stored

• under dusty conditions

6. Do not use this ﬁrebox to cook food or

burn paper or other objects.

7. Turn unit off and let cool before servicing.

Only a qualiﬁed service person should

service and repair ﬁrebox.

8. Operating vent-free heaters installed in

theseﬁreboxesabove elevationsof 4,500

feet could cause pilot outage.

9. Do not use the ﬁrebox if it has been

under water.

10. Beforeusing furniture polish, wax, carpet

cleaner or similar products, turn heater

off.Ifheated, the vapors from theseprod-

ucts may create a white powder residue

within burner box or on adjacent walls

and furniture.

11. Provide adequate clearances around air

openings.

Astria.us.com 126691-01_B4

PRODUCT FEATURES

OPERATION

This ﬁrebox has been tested and approved

under ANSI Z21.91 for use with any gas

log approved to ANSI Z21.11.2 for indoor

applications and ANSI Z21.97 for outdoor

applications. (Physical size limitations apply.

Refer to minimum ﬁrebox requirements sup-

plied with log heater.) It requires no outside

venting or chimney making installation easy

and inexpensive. When used without blower,

heaterinstalled in ﬁreboxrequires noelectric-

itymakingit idealfor emergency backupheat.

REFRACTORY BRICK LINER

Your ﬁrebox may featurea concrete refractory

brickliner.Aswith allconcrete liners,this liner

may develop slight cracks when exposed to

heat.Thesecrackswillnotaffectperformance

of ﬁreplace or vent-free gas logs.

OUTSIDE AIR KIT ACCESSORY

An optional AK4 air kit provides additional

outdoor air to improve burner efﬁciency and

reduce build-up of condensation in the living

space. Follow instructions included with air kit.

LOCATING FIREBOX

PLANNING

Planwhereyou willinstall the ﬁrebox.Thiswill

save time and money later when you install

the ﬁrebox. Before installation, consider the

following:

1. Where ﬁrebox will be located: Allow for

wall and ceiling clearances (see Installa-

tion Clearances, page 10).

2. Everything needed to complete ﬁreplace

installation.

3. These models CANNOT be installed in

a bedroom unless maximum Btu rating

of installed vent-free log set is less than

10,000 Btu/hr.

4. Proper air for combustion and ventilation

(page 7).

COMMONWEALTH OF MASSACHU-

SETTS REQUIREMENTS

Theseappliancesare approved forinstalla-

tion in the US state of Massachusetts if the

following additional requirements are met:

• Un-vented Room Heaters shall be in-

stalled in accordance with 527 CMR 30.

• Installation and repair must be done by

a plumber or gas ﬁtter licensed in the

Commonwealth of Massachusetts.

• Theﬂexible gas lineconnector usedshall

not exceed 36 inches (92 centimeters)

in length.

• The individual manual shut-off must be

a T-handle type valve.

• Unvented appliances may NOT be in-

stalled in bedrooms or bathrooms.

• A working smoke detector must be

installed in the area where vent-free ap-

pliances are installed.

Seller of unvented propane or natural

gas-ﬁred supplemental room heaters

shall provide to each purchaser a copy

of 527 CMR 30 upon sale of the unit.

LOCAL CODES

Installanduseﬁreboxwithcare.Followalllocal

codes. In the absence of local codes, use the

latest edition of The National Fuel Gas Code

ANSI Z223.1/NFPA 54*; National Fuel Gas

Code; Natural Gas and Propane Installation

Code.Fireboxmustbeelectricallygroundedin

accordance with the National Electrical Code,

ANSI/NFPA 70 (latest edition).

*Available from:

American National Standards Institute, Inc.

25 West 43rd Street, 4th ﬂoor

New York, NY 10036

National Fire Protection Association, Inc.

1 Batterymarch Park

Quincy, MA 02169-7471

Astria.us.com

126691-01_B 5

3 9/16"

3 7/16"

8 1/8"

10 1/2"

9 3/4"

PRODUCT SPECIFICATIONS

Standoffs

5/8"

Figure 1 - Firebox Dimensions (32" Models)

Right Side View

Front View

32" MODELS

Outside Air

Kit Location

(Optional)

Left Side

View with

Air Kit

Back View

Top View

Firebox Top View

Built-

Side

Nailin

Flang

Square

Gas Line

Access

Holes

Astria.us.com 126691-01_B6

dels)

20 1/2"

(36" Models)

24 1/8"

(42" Models)

2 5/8"

26 3/4" (36" Models)

29 5/8" (42" Models)

35" (36" Models)

42" (42" Models)

40" (36" Models)

44 1/4" (42" Models)

431/8"(36" Models)

501/4"(42" Models)

29 1/8" (36" Models)

36 1/8" (42" Models)

411/8"(36" Models)

481/4"(42" Models)

5/8"

36 1/8" (36" Models)

401/8" (42" Models)

Built-In

Side

Nailing

Flanges

PRODUCT SPECIFICATIONS

Continued

Figure 2 - Firebox Dimensions (36" and 42" Models)

36" AND 42" MODELS

Note: If only one dimension is shown, dimension is the same for both 36" and 42" models.

Firebox Top View

" (36" Models)

" (42" Models)

" (36" Models)

9" (42" Models)

(36" Models)

(42" Models)

Outside Air

Kit Location

(Optional)

Left Side

View with

Air Kit

" (36" Models)

" (42" Models)

(36" Models)

(42" Models)

" (36" Models)

" (42" Models)

Built-In

Side

Nailing

Flange

Right

Side

View

Front View Back View

Top View

Astria.us.com

126691-01_B 7

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall

not be installed in a room or

space unless the required vol-

ume of indoor combustion air

is provided by the method de-

scribedin theNational FuelGas

Code,ANSIZ223.1/NFPA54, the

International Fuel Gas Code, or

applicablelocalcodes.Readthe

following instructions to insure

proper fresh air for this and

other fuel-burning appliances

in your home.

Today’shomesarebuilt moreenergy efﬁcient

thanever. New materials,increasedinsulation

and new construction methods help reduce

heat loss in homes. Home owners weather

strip and caulk around windows and doors to

keepcoldair outandwarm airin. During heat-

ing months, home owners want their homes

as airtight as possible.

While it is good to make your home energy

efﬁcient, your home needs to breathe. Fresh

air must enter your home.All fuel-burning ap-

pliancesneed freshair forproper combustion

and ventilation.

Exhaust fans, ﬁreboxes, clothes dryers and

fuel burning appliances draw air from the

houseto operate.Youmustprovide adequate

fresh air for these appliances. This will insure

proper venting of vented fuel-burning appli-

ances.

PROVIDING ADEQUATE

VENTILATION

The following are excerpts from National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for

Combustion and Ventilation.

All spaces in homes fall into one of the three

following ventilation classiﬁcations:

1. Unusually Tight Construction

2. Unconﬁned Space

3. Conﬁned Space

Information on page 7 through 9 will help you

classify your space and provide adequate

ventilation.

Unusually Tight Construction

Airthat leaksaround doorsand windowsmay

provide enough fresh air for combustion and

ventilation.However, in buildings ofunusually

tightconstruction,you must provideadditional

fresh air.

Unusually tight construction is deﬁned as

construction where:

a. walls and ceilings exposed to outside

atmosphere have a continuous water

vapor retarder with a rating of one

perm (6 x 10-11 kg per pa-sec-m2) or

less with openings gasketed or sealed

and

b. weather stripping has been added on

openable windows and doors and

c. caulking or sealants are applied to

areas such as joints around window

and door frames, between sole plates

and ﬂoors, between wall-ceiling joints,

between wall panels, at penetrations

for plumbing, electrical and gas lines

and at other openings.

If your home meets all three criteria above,

you must provide additional fresh air. See

Ventilation Air From Outdoors, page 9.

If your home does not meet all

threecriteria

above, proceed to Determining Fresh-Air

Flow for Firebox Location, page 8.

Conﬁned and Unconﬁned Space

The National Fuel Gas Code, ANSI Z223.1/

NFPA54 allows two methods for determining

whetherthespaceinwhichthe heater is being

installedisconﬁnedor unconﬁned space.The

standardmethod deﬁnes a conﬁnedspaceas

a space whose volume is less than 50 cubic

feet per 1,000 Btu per hour (4.8 m

per kw)

of the aggregate input rating of all appliances

installed in that space and an unconﬁned

space as a space whose volume is not less

than50 cubic feet per 1,000Btu per hour (4.8

per kw) of the aggregate input rating of

all appliances installed in that space. Rooms

communicating directly with the space in

which the appliances are installed*, through

openingsnotfurnishedwithdoors,areconsid-

ered a part of the unconﬁned space.

Where the air inﬁltration rate of a structure is

known,theKnownAir Inﬁltration Rate Method

may be used. Follow The National Fuel Gas

Code, ANSI Z223.1/NFPA 54 to use this

method to determine if the space is conﬁned

or unconﬁned.

* Adjoining rooms are communicating only if

therearedoorlesspassagewaysor ventilation

grills between them

Astria.us.com 126691-01_B8

DETERMINING FRESH-AIR FLOW

FOR HEATER LOCATION

Determining if You Have a Conﬁned or

Unconﬁned Space

Use this work sheet to determine if you have

a conﬁned or unconﬁned space.

Space:Includes the room in which you will

install heater plus any adjoining rooms with

doorless passageways or ventilation grills

between the rooms.

1. Determinethevolume of the space (length

x width x height).

Length x Width x Height =______cu. ft.

(volume of space)

Example: Space size 22 ft. (length) x 18

ft.(width) x8 ft.(ceiling height) = 3168 cu.

ft. (volume of space)

If additional ventilation to adjoining room

is supplied with grills or openings, add the

volume of these rooms to the total volume

of the space.

2. Multiply the space volume by 20 to deter-

mine the maximum Btu/Hr the space can

support.

_____ (volume of space) x 20 = (Maxi-

mum Btu/Hr the space can support)

Example:3168 cu. ft. (volume ofspace) x

20 = 63,360 (maximum Btu/Hr the space

can support)

3. Add the Btu/Hr of all fuel burning appli-

ances in the space.

Vent-free heater _______ Btu/Hr

Gas water heater* _______ Btu/Hr

Gas furnace _______ Btu/Hr

Vented gas heater _______ Btu/Hr

Gas ﬁreplace logs _______ Btu/Hr

Other gas appliances*

+ _______ Btu/Hr

TotaL =_______ Btu/Hr

* Do not include direct-vent gas appli-

ances. Direct-vent draws combustion

air from the outdoors and vents to the

outdoors.

Example:

Gas water heater _________ Btu/Hr

Vent-free heater + ________ Btu/Hr

Total = ________ Btu/Hr

AIR FOR COMBUSTION AND VENTILATION

Continued

4. Compare the maximum Btu/Hr the space

can support with the actual amount of

Btu/Hr used.

_________ Btu/Hr (maximum the space

can support)

_________ Btu/Hr (actual amount of

Btu/Hr used)

Example: 63,360 Btu/Hr (maximum

the space can support)

79,000 Btu/Hr (actual amount

of Btu/Hr used)

Thespace in theabove exampleis a conﬁned

spacebecausetheactual Btu/Hrusedismore

thanthe maximum Btu/Hr the spacecan sup-

port. You must provide additional fresh air.

Your options are as follows:

A. Rework worksheet, adding the space

of an adjoining room. If the extra space

provides an unconﬁned space, remove

door to adjoining room or add ventilation

grills between rooms. See Ventilation Air

From Inside Building, page 9.

B. Vent room directly to the outdoors. See

Ventilation Air From Outdoors, page 9.

C. Install a lower Btu/Hr heater, if lower

Btu/Hr size makes room unconﬁned.

If the actual Btu/Hr used is less than the

maximum Btu/Hr the space can support, the

space is an unconﬁned space. You will need

no additional fresh air ventilation.

WARNING:Iftheareainwhich

theheatermaybeoperateddoes

notmeettherequiredvolumefor

indoorcombustionair,combus-

tion and ventilation air shall be

providedby one of the methods

described in the National Fuel

GasCode,ANSIZ223.1/NFPA54,

theInternationalFuelGasCode,

or applicable local codes.

40,000

39,000

79,000

Astria.us.com

126691-01_B 9

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining

unconfined space. When ventilating to an

adjoining unconﬁned space, you must provide

two permanentopenings: one within12" ofthe

ceiling and one within 12" of the ﬂoor on the

wall connecting the two spaces (see options 1

and2,Figure3).Youcanalsoremovedoorinto

adjoining room(see option3, Figure3).Follow

the National Fuel Gas Code, ANSI Z223.1/

NFPA 54, Air for Combustion and Ventilation

for required size of ventilation grills or ducts.

AIR FOR COMBUSTION AND VENTILATION

Continued

Figure 4 - Ventilation Air from Outdoors

Figure 3 - Ventilation Air from Inside

Building

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation

grills or ducts. You must provide two perma-

nent openings: one within 12" of the ceiling

andone within 12" of theﬂoor. Connect these

items directly to the outdoors or spaces open

to the outdoors. These spaces include attics

and crawl spaces. Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for

Combustion and Ventilation for required size

of ventilation grills or ducts.

IMPORTANT: Do not provide openings

for inlet or outlet air into attic if attic has a

thermostat-controlled power vent. Heated air

entering the attic will activate the power vent.

INSTALLATION

Remove

Door into

Adjoining

Room,

Option

Ventilation Grills

Into Adjoining Room,

Option 2

Ventilation

Grills

Into Adjoining

Room,

Option 1

12"

Outlet

Air

Ventilated

Attic

Outlet

Inlet

Air

Inlet Air Ventilated

Crawl Space

Crawl

Space

To Attic

WARNING: A qualiﬁed ser-

vicepersonmustinstallﬁrebox.

Follow all local codes.

WARNING: Never install the

ﬁrebox

• in a bedroom or bathroom*

• in a recreational vehicle

• wherecurtains,furniture,cloth-

ingorotherﬂammableobjects

are less than 36" from front or

42" from top of ﬁrebox. For

side clearances see Figure 5,

page 10

• in high trafﬁc areas

• in windy or drafty areas

* Unless the installed log set is

rated at 10,000 Btu/Hr or less.

CAUTION: Log heaters

installed in this ﬁrebox create

warm air currents. These cur-

rentsmoveheattowallsurfaces

nexttoﬁrebox.Installingﬁrebox

next to vinyl or cloth wall cover-

ings or operating ﬁrebox where

impurities (such as, but not

limited to, tobacco smoke, aro-

matic candles, cleaning ﬂuids,

oil or kerosene lamps, etc.) in

the air exist, may discolor walls

or cause odors.

Astria.us.com 126691-01_B10

IMPORTANT: Vent-free gas log heaters add

moisture to the air.Although this is beneﬁcial,

installing ﬁrebox in rooms without enough

ventilationair may cause mildew toform from

too much moisture. See Air for Combustion

and Ventilation, page 7.

IMPORTANT: Make sure firebox is level.

If ﬁrebox is not level, log set will not work

properly.

Note: Your ﬁrebox is designed to be used in

zero clearance installations. Wall or framing

material can be placed against any exterior

surfaceonrear, sides, toporbottomofﬁrebox,

except where standoff spacers are integrally

attached. If standoff spacers are attached to

ﬁrebox, these spacers can be placed directly

against wall or framing materials.

Use dimensions shown for rough openings

to create the easiest installation (see Built-In

Firebox Installation, page 11).

INSTALLATION CLEARANCES

WARNING: Maintain the

minimum clearances. If you can,

provide greater clearances from

ﬂoor, ceiling and adjoining wall.

Carefully follow these instructions. This will

ensure safe installation.

Minimum Wall and Ceiling Clearances (see

Figure 5)

A. Clearances from side of ﬁreplace cabinet

to any combustible material and wall

should follow diagram in Figure 5.

Example:Thefaceofamantel, bookshelf,

etc. is made of combustible material and

protrudes 3 1/2" from wall. This combus-

tible material must be 4" from side of

ﬁreplace cabinet (see Figure 5).

B. Clearancesfrom topof ﬁrebox opening to

ceiling should not be less than 42".

C. When ﬁrebox is installed on carpeting or

other combustible material, other than

wood ﬂooring, ﬁrebox should be installed

on a metal or wood panel extending full

width and depth of enclosure.

D. Clearancesfrom bottomof ﬁreboxto ﬂoor

is 0".

INSTALLATION

Continued

Figure 5 - Minimum Clearance for

Combustible to Wall

*Minimum 16" from Side Wall

These ﬁreboxes can be installed as free-

standing units against a wall with approved,

optional cabinet mantels or as a built-in unit.

Clearances are the same for either installa-

tion method.

CAUTION:Donotinstallﬁre-

box directly on carpet or vinyl.

Example

Mantel Clearances for Built-In Installation

Ifplacingcustommantelabovebuilt-in ﬁrebox,

youmust meet minimum allowable clearance

betweenmantel shelf andtop ofﬁreboxopen-

ing shown in Figure 6, page 11. These are

minimum allowable mantel clearances for a

safeinstallation. Use larger clearances wher-

ever possible to minimize heating of objects

and materials placed on mantel.

CAUTION: Do not allow

vent-free gas log heater to

touch or extend beyond ﬁre-

place screen.

NOTICE: Surface temperatures

of adjacent walls and mantels

become hot during operation.

Walls and mantels above ﬁre-

box may become hot to the

touch. If installed properly,

these temperatures meet the

requirement of the national

product standard. Follow all

minimum clearances shown in

this manual.

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