Assa Abloy Norton 5630 Series Quick guide

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

ASSA ABLOY

5630 Series

Power Operator

Installation and Instruction Manual

• Flat blade screwdriver (potentiometer & terminal size)

• Screwdriver (Phillips size 2)

• Tape ruler

• Power drill

• Center punch

• Wire stripper

• #7 drill 1/4-20 tap (metal frame install)

Tools required:

Use screw pack and hardware provided to mount operator.

ETL certified; conforms to ANSI/UL standard

325 for automatic closing doors.

WARNING: To reduce the risk of injury to person,

use this operator only with: Pedestrian Swing doors.

Item No. Description

1 Motor (5600M)

2 Cover (5600COV)

3 Control Inverter (5600IN)

4 Power Supply 24VDC (5600PS)

5 3/16 Replacement Motor Key (5600KEY)

SSA

6 Rod & Shoe Assy (7701-11A)

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

WARNING: Make sure that (120V, 60Hz) input power is turned off at facility’s main circuit breaker before

General Information

proceeding with installation. Do not remove arm for installation.

Operation:

Your Low Energy Operator can be configured in three variations to meet the standards:

1. Push plates, Wave-to-open switches, etc. are available to activate the operator.

2. Push & Go can be enabled. In this mode, your door is pushed (or pulled) 5° manually, and then

automatically opens to full open position.

3. Door can be used as a manual door (Door Closer Mode). The door will work and act like a

standard door closer, with power, when pushed or pulled open manually. Push plates still active.

If desired, overhead presence devices can be provided for an extra level of protection. Consult local authority

having jurisdiction. These are not required by current ANSI/BHMA A156.19 standards.

Opening:

When an opening signal is received by the control unit, the door opens to the fully open position. The open

position is held by the motor. If the door is obstructed while opening, the door will stop; the operator will

sense obstruction and the door will close.

Note: Door must be visible by person operating activation switch(es). Auxiliary door stop (by others) required.

Closing:

When the hold open time has elapsed, the operator will close the door automatically, using the motor. The

door will slow to low speed at latch before it reaches the fully closed position. The door is kept closed by low

power. If the door is obstructed while closing, the door will stop; the operator will sense obstruction, stop and

stall. If obstructed more than two minutes, the unit will turn off. To reset, manually close the door, cycle power

and turn switch on. Activate push plates to test operation.

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

Technical Data

Notes: Input connections - torque to 4.8 in/lbs (.55nm)

Permanent wiring is to be employed as required by local codes.

Activation devices: push plates, access control, mats, touchless wall switches, etc.

Maximum wire size is:

12AWG at terminals HOT and COM (120VAC; 60Hz) on “T1” Power Input Terminal.

14AWG at terminals 1 thru 4 on Accessory Terminal .

120VAC, 60Hz

.6 amps

24 V DC, max. 1.1 Amp.

32-36" (81-91cm)

100-150 lb. (45-68 kg)

Input power:

Power consumption:

Power supply:

Door width*:

Door weight:

Door opening angle:

Push arm: up to - 110°, with reveal 1-1/4" - 5"

(32 - 127 mm)

Hold open time: 0-30 seconds (A.D.A. 5 seconds min.)

5 amps

Circuit breaker:

*Interior Doors Only

Door Prep

Notes:

• All dimensions are given in inches.

• Thickness recommended for reinforcements in hollow metal doors and frames

is charted at the left of this page.

• Do not scale drawing.

• This template information based upon use of 5" maximum width butt hinges.

• Maximum frame reveal is 4" for this application.

• Before beginning the installation, verify that the door frame is properly

reinforced and is well anchored in the wall.

• Unreinforced hollow metal frames and aluminum frames should be prepared

and fitted with 1/4-20 blind rivet nuts, furnished by others.

• Concealed electrical conduit and concealed switch or sensor wires should be

pulled to the frame before proceeding.

Hollow Metal Door Frame Reinforcing

Frame

Material

12 Ga.

.1046

(2.66)

14 Ga.

.0747

(1.90)

16 Ga.

.0598

(1.52)

18 Ga.

.0478

(1.21)

12 Ga.

.1046

(2.66)

10 Ga.

.1343

(3.41)

10 Ga.

.1343

(3.41)

8 Ga.

.1644

(4.18)

18 Ga.

.0478

(1.21)

12 Ga.

.1046

(2.66)

12 Ga.

.1046

(2.66)

10 Ga.

.1343

(3.41)

Reinforcing

Recommended Min. Required

1/8"

(3)

Door

Frame

Templating is based on 1/8" gap between door and frame.

Standard

Optional

Preparation for Fasteners Figure 1

Door or Frame

Fasteners Drill-Sizes

Self-Drilling Screw Wood

(see Note) 3/16” (4.30 mm)

1/4” - 20 machine screw Metal Drill: #7 (0.201” dia.)

Tap: 1/4” - 20

Sleeve nuts and bolts

Hollow

Metal

9/32” (7 mm) through;

3/8” (9.5 mm) door face

opposite to closer

Aluminum

or Wood 3/8” (9.5 mm) through

Aluminum

or Metal No drill required Note: Wood doors/frames.

Pilot hole must be

drilled when using

Self-Drilling Screws.

Always consult door/frame manufacturer

for fastener compatibility with the material

of their door/frame.

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

Frame Soffit

Frame Rabbet

Hinge or Pivot

2x 1-3/16”

4x 15/16”

2”

2-1/2”

6-5/8” 4-3/4” 4-1/8”

1/2”

Operator Mounting

WARNING

DO NOT REMOVE

ARM FROM OPERATOR!

WARNING

ARM MUST CLEAR

FRAME SOFFIT.

Left hand door illustrated.

1. Using template, locate and prepare holes in the

frame.

2. Drill #7 and tap 1/4-20 Machine Screws or Self

Drilling Screws (6 places).

Attach Operator

Attach operator to frame using supplied screws.

See page 11

for removable

template.

6x 1/4-20 Machine Screws or

Self Drilling Screws

See Note 2 and Page 3 Figure 1

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

Determine Hand of Door

2 - ON = Push & Go

OFF = Door Closer

Mode

1 - Door Mounting

ON = RH

OFF = LH

Attach Arm to Door

Right Hand Left Hand

Magnets are used to signal the unit at closed and

fully open positions.

• With door in the closed position, slide Close

Position Magnet so it aligns directly with the

sensor.

• With door in the open position, slide Open Position

Magnet so it aligns directly with the sensor.

Note: Magnets must be adjusted to meet specific

application needs. Latch and backcheck positions

depend on magnet positions.

Adjustment of Closed and Open Position

Open Position

Magnet

Close Position Magnet

Sensor

Using template on page 11, locate and attach

arm to door using supplied screws.

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

See wiring diagram examples on

pages 8-10.

6Activation Connection

Terminal Description

HOT

COM Common power lead (Neutral)

Hot power lead (120VAC, 60Hz)

Input Wiring Instructions

Grounding

WARNING

UNIT WILL NOT FUNCTION

CORRECTLY WITHOUT PROPER

GROUNDING

GROUND WIRE MUST BE

SECURED TO BACKPLATE UNDER

HEAD OF (GREEN) GROUND

SCREW LABELED “GND”.

Power Connection

HOT

COM

Breaker

Switch

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

F24VDC

Power

Supply for

Powered

Accessories

Arm removed from view

for clarity.

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

115Y

115/230VAC IN

MOTOR OUT

230Y

STATUS LEDS

PUSH PULL

SW501

H/O TQ

H/O TM

OBSTR

SENS

M/DLY

COM

SNS

COM

JMP503

TB501

1. Align Close Position Magnet with sensor.

2. Turn power on at the Unit On/Off Switch

located on the end cap.

3. Turn Breaker Switch to "Reset" (Breaker

Switch shown in step 8). Red LED in

breaker should be on and circuit board

LEDs should illuminate.

Inverter Control Board Adjustments:

Based on function adjustment desired, use

table below to determine which POT is to

be adjusted.

Required: Magnets must be adjusted for

specific application.

WARNING

ELECTRIC SHOCK RISK!

(Adjustments made in the shaded

area should be performed by

Authorized Factory Personnel.)

POT FUNCTIONDESCRIPTION

OBSTR SENS Obstruction Detection on Open CW - Increase

CCW - Decrease

M/DLY Motor Delay on Opening CW - Increase

CCW - Decrease

P1 Sweep Closing Force (90° - 20°) CW - Increase

CCW - Decrease

H/O TM Hold Open Time (5 - 30 Seconds) CW - Increase

CCW - Decrease

P2 Latch Force (20° - 0°) CW - Increase

CCW - Decrease

H/O TQ Motor Torque at Hold Open

Backcheck Position

CW - Increase

CCW - Decrease

Power-On Procedures

Control Set-Up

ADJUSTMENT TABLE

Signage

Affix "Caution" Labels on both sides

of the door. Labels should be

centered across the width of the door

and 50" from the floor.

Center

50"

Open Position

Magnet

Close Position Magnet

Sensor

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

Standard Function with Switches

Notes:

1. Power input to Door Operator Unit is at

“T1” Power Input Terminal (not shown)

120VAC 60Hz.

Wall Switch, Card Reader,

Key Switch, etc.

Normally Open Momentary

dry contacts

Wall Switch, Card Reader,

Key Switch, etc.

Normally Open Momentary

dry contacts

Operation:

Doors are normally closed.

Activating either switch will open both doors.

Door will close after hold open time delay has

elapsed.

Door 1

Optional Door 2

Wave to Open Switch Wiring

Operation:

Door is normally closed.

Activating Wave to Open Switch will open

the door.

The door will close after hold open delay

elapses.

Notes:

1. Power input to Door Operator Unit is at

“T1” Power Input Terminal (not shown)

120VAC 60Hz.

2. Wave to Open Switch can be ordered

separately or as a kit.

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

Wave to Open Switch

(back side)

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

Fail Secure / Fail Safe Electric Strike Wiring

Operation:

Door is normally closed and latched.

Activating switch will unlock the electric strike and the door will automatically

open. Door will close after hold open time delay has elapsed.

• For Fail Secure Strike

The door will remain locked during power failure.

• For Fail Safe Strike

The door will unlock during power failure.

JMP503

Radio Frequency Function Option

Notes:

1. Power input to Door Operator Unit is at

“T1” Power Input Terminal (not shown)

120VAC 60Hz.

2. Radio Frequency Feature can be

purchased as a separate kit and

installed as pictured below.

Operation:

Door is normally closed.

Activating wireless switch or hand held

wireless transmitter will open the door.

Door will close after hold open delay elapses. Optional Door 2

Door 1

12345

433MHz Receiver

(Mounted on Operator)

Wiring for Momentary

Hold Open Function

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

Jumper Settings

Place jumper to upper position

for normally closed (Fail Safe)

operation or to lower position

for normally open (Fail Secure)

operation.

3-5 Jumper wire

22ga or larger

copper wire only

(not provided)

RF Receiver

Unit

DC Electric Strike

Wall Switch, Card Reader,

Key Switch, etc.

Normally Open Momentary

dry contacts

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

ASSA ABLOY

80-9356-0005-020 (01-14)

Fail Safe Electromagnetic Lock 24VDC Wiring

Notes:

1. Power input to Door Operator Unit is at “T1” Power

Input Terminal (not shown) 120VAC 60Hz.

2. Unit’s Relay Rating: 30VDC @ 1A or 125VAC @ .5A

Operation:

Door is normally closed and latched.

Activating switch will cut power to mag lock and the door will automatically

open. Door will close after hold open time delay has elapsed.

The door will unlock during power failure.

Jumper Settings

Place jumper to upper position

for normally closed operation.

JMP503

24VDC Electromagnetic Lock

(Fail Safe)

Wall Switch, Card Reader,

Key Switch, etc.

Normally Open Momentary

dry contacts

Signal input

Signal common

Relay output (K2)

Relay output (K1)

24 VDC (+)

24 VDC (-)

3-5 Jumper wire

22ga or larger

copper wire only

(not provided)

Notes:

1. All switches, latches, and other accessaries should be

connected according to standard wiring instructions.

2. Recommend RF kit #573 for use with Executive

Feature.

Executive Feature

Operation:

Door is normally closed and latched.

Activating switch will open the door and the door will stay open

until the button is depressed again, then the door will close

and latch. Jumper Settings

WITH POWER DISCONNECTED, Place jumper on

pins 1 and 2 to activate the Executive Feature program.

115Y

115/230VAC IN

MOTOR OUT

230Y

STATUS LEDS

PUSH PULL

SW501

H/O TQ

H/O TM

OBSTR

SENS

M/DLY

COM

SNS

COM

JMP503

TB501

Normal

operation

Executive

operation

J502

1 2 3 4

Table of contents

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