Assa Abloy Adams Rite EX76W Operating instructions

Page | 1 80-0180-183 REV 2

Door Kit

Rod Assembly

Frame Kit

Mounting End Cap Kit

Recommended Installation Tools

Safety glasses Measuring tape Level Pencil

Power drill Center punch Phillips screw driver Saw horse

Drill bits #25, 13/64”, 82 Deg C’sink, 5/8”, ¼”, 3/8”, 1”, 1-3/8”, 10-24 UNC TAP

1/8” and 9/64” Hex wrenches

IMPORTANT NOTE 1: All work must be performed to applicable building, regulatory and life-

safety codes. Please consult local Authority Having Jurisdiction (AHJ) for more information.

IMPORTANT NOTE 2: The Americans with Disabilities Act (ADA) guidelines specify door

hardware be installed 34”minimum and 48” maximum above the finished floor.

Filler Plate

Back Bar

Active Push Bar

EX76W Concealed Vertical Rod

Exit Device

Preparation Guide and Installation

Instructions

Box Contents

EX76W Concealed Vertical Rod Exit Device

Page | 2 80-0180-183 REV 2

Sizing the Exit Device

Standard Door Widths and Mounting Hole Spacing

Exit Device Length

Regular (R)

Midlength (M)

Long (L)

Standard Door

Width

No Cut Required

36”

42”

48”

Minimum Door

Width Exit Device

Can Support

30”

36”

42”

NOTE: All EX Series Exit Devices are sized at the factory for 5/8” frame stop in narrow stile aluminum

applications.

1. DETERMINE cut off dimension “B” Back Bar extrusion length by subtracting 3-7/8” from door

opening width.

2. MARK cut off line “B” on Filler Plate and Back Bar.

3. REMOVE Filler Plate from Back Bar and CUT along lines on both pieces. REPLACE Filler Plate into

Back Bar.

IMPORTANT NOTE: Do not cut Active Push Bar

“B”

Page | 3 80-0180-183 REV 2

Measuring the Backset

NOTE: Backset is always measured at the door centerline, and not edge.

Preparing the Inside of the Door

1. DETERMINE and MARK the applicable bar height centerline (horizontal line) of the exit device on the

interior of the door.

2. DETERMINE and MARK the backset required.

3. DETERMINE the location of the door templates by using the bar height centerline of the exit device

and aligning the template with the backset centerline (vertical line) of the door. AFFIX the templates

to the door.

4. DETERMINE and MARK the hinge side preparation using dimension “A” as shown in the “Standard

Door Widths and Mounting Hole Spacing” chart below.

5. IF standard door widths, as shown in the “Standard Door Widths and Mounting Hole Spacing” chart

below are not being used,

THEN CUT to proper length using Sizing the Exit Device section on page 2.

6. MARK, CENTER PUNCH, DRILL all holes.

7. PREPARE door for cylinder escutcheon using “Preparing the Door for Mortise Cylinder Escutcheon”on

page 6, if required.

8. REMOVE the templates.

Standard Door Widths and Mounting Hole Spacing

Exit Device Length

Regular (R)

Midlength (M)

Long (L)

Standard Door

Opening Width

36”

42”

48”

Dimension “A”

33-¼”

39-¼”

45-¼”

Radius

Cylinder

Bevel

Flat

NOTE:

The backset required

by this CVR exit

device is 1-3/32”

Page | 4 80-0180-183 REV 2

LHR Shown

Bar Height Centerline

“A”

Drill #25 (.1495) dia and

tap for 10-24 UNC, 2 places

11/16”

9/16”

9/32”

1-3/32”

backset

17/32”

1”

Lead

Edge

13/64" dia thru c'sink

25/64" dia x 82 deg,

2 places

1-3/8”

1/8” x 45

deg chamfer,

2 places

0.45”

13/64”

dia thru,

4 places

5/8” dia

thru

13/64” dia thru

c’sink 25/64”

dia x 82 deg,

2 places

Lead

Edge

1-5/8”

Backset

7/8”

NOTE:

The backset required

by this CVR exit

device is 1-3/32”

3/8”

C’sink 25/64” dia x 82 deg,

2 places

Page | 5 80-0180-183 REV 2

RHR Shown

9/16”

9/32”

1-3/32”

backset

17/32”

1”

1/8” x 45 deg

chamfer, 2

places

c’sink 13/64" dia thru

c'sink 25/64" dia x 82

deg, 2 places

Lead

Edge

0.45”

5/8” dia

thru

13/64”

dia thru,

4 places

1-5/8”

Lead

Edge

7/8”

3/8”

Backset

13/64” dia thru

c’sink 25/64” dia

x 82 deg, 2 places

NOTE:

The backset required

by this CVR exit

device is 1-3/32”

Bar Height Centerline

“A”

Drill #25 (.1495) dia & tap

for 10-24 UNC, 2 places

11/16”

1-3/8”

C’sink 25/64”

dia x 82 deg,

2 places

Page | 6 80-0180-183 REV 2

Preparing the Door for Mortise Cylinder Escutcheon

1. PREPARE the exterior and interior of the door for mortise cylinder escutcheon using the latch end

door template and exterior cylinder template, as required.

2. PREPARE the door for mortise cylinder escutcheon mounting according to manufacturer’s

instructions, as required.

Bar Height

Centerline

Bar Height

Centerline

C’sink 25/64”

dia x 82 deg

Lead

Edge

Exterior Preparation for Use with Mortise Cylinder

Escutcheon

Interior Preparation for Use with Mortise Cylinder

Escutcheon

Cylinder Centerline

Bar Height Centerline

Lead Edge

1”

1-3/8” dia thru

3/8” dia thru, 2 places

1/2”

1/4” dia thru all

3/4”

1/4”

Page | 7 80-0180-183 REV 2

Installing the Exit Device

NOTE: Use provided self-tapping screws for aluminum or hollow metal applications.

1. PLACE the door assembly on a saw horse with

the inside surface facing up.

2. PLACE the rod assembly on the face of the door

with the center block cylindrical portion aligned

with the installation hole.

3. EXTEND the rods fully.

4. ADJUST the bottom bolt for 5/8” projection from

the bottom of the door.

5. HOLD top bolt assembly with jam sensor inside

the notch. ADJUST top bolt for 1/2” projection

from the top of the door.

1/2”

5/8”

Page | 8 80-0180-183 REV 2

6. Being careful not to bend the rods, SLIDE rod

assembly through the top end of the latch stile

towards the center of the door until the bottom

bolt reaches the bottom of the stile.

7. ALIGN hex shape of bolt with hex shape of bolt

guide.

8. ATTACH the 8-32 x 2” helper screw (provided)

into the center block. PULL the center block up

into the installation hole.

9. While holding helper screw, SECURE center

block assembly to the latch stile with provided

10-32 x 1/2” flat head screw.

10. Once secure, REMOVE and DISCARD the helper

screw.

11. SECURE the top latch assembly with two (2)

provided 10-32 x 1/2” flat head screws.

12. If necessary, DEPRESS the jam sensor to

release the top bolt on the top latch assembly.

13. ALIGN hex shape of bolt with hex shape of bolt

guide.

14. SECURE the lower attach point of bottom bolt

assembly with two (2) provided 10-32 x 1/2”

flat head screws. This locks bottom bolt into

adjusted position.

10-32 x 1/2”

flat head screw

8-32 x 2” pan

head helper

screw

Jam

sensor

10-32 x 1/2”

flat head screws

Lower attach

point of bottom

bolt assembly

10-32 x 1/2” flat

head screws

Center

block

Page | 9 80-0180-183 REV 2

15. PLACE exit device onto stile, INSERT spindle into

drive hub.

16. SLIDE mounting foot into hinge side of back

bar. ENSURE that back bar is perpendicular to

vertical stiles of door.

17. MARK and CENTER PUNCH two (2) outer hole

positions through mounting foot.

18. REMOVE exit device, spindle and mounting foot.

DRILL and TAP two (2) holes in vertical stile

using #25 (0.1495”) drill bit. Then tap holes to

10-24 UNC.

19. PLACE exit device onto stile, INSERT spindle into

drive hub.

20. SECURE exit device using two (2) provided

10-32 x 5/8” flat head 1/8” screws.

21. SECURE mounting foot using two (2) provided

10-24 x ¾ button head 9/64 hex screws.

Page | 10 80-0180-183 REV 2

Testing and Adjusting Exit Device Operation

1. PERFORM a visual inspection to make certain exit device will be level and secure.

2. TEST the operation of the Active Push Bar and the top and bottom bolts and ADJUST as necessary.

3. VERIFY that the top bolt retracts and latches, as appropriate.

4. VERIFY that the top and bottom bolts are flush with the door edges when retracted.

5. PUSH top jam sensor and VERIFY the top and bottom bolts project to 1/2” from the door edge.

6. IF bolts do not move,

THEN CHECK rods for binding.

NOTE: The following is not applicable to fire-rated exit devices. Dogging the Active Push Bar disables

the latching function, making the door a simple push/pull operation.

7. DEPRESS and HOLD active push bar in unlocked position.

8. INSERT and ROTATE hex key one-quarter turn clockwise to lock device (dog) into position.

9. ROTATE hex key one-quarter turn counterclockwise to unlock device and release device into

motion.

10. ENSURE exit device is operational and ADJUST as required.

NOTE: Over-rotation of the key past the prescribed one-quarter turn may cause damage to the exit

device.

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