Assa Abloy Union CodeGUARD 5 Assembly instructions

ASSA ABLOY, the global leader

in door opening solutions

CodeGUARD Fitting Guide

UNION recommend that you read this guide to installing, using and maintaining

CodeGUARD before beginning any work, and that it is kept in a safe place for future use.

English Version 1.0

BS8607:2014

+A1:2016

Lic.KM 690973

Important information about the UNION CodeGUARD 5 product:

• FullytestedtoBS8607:2014+A1:2016

• KitemarkedtoGrade5–LicenceNo690973

• CodeGUARD5hasbeensuccessfullyretestedtoBSEN1634-1:2014

• 30and60minutetimberredoors.SpecialNote:ifinstallingCodeGUARDon 

 timberredoorspleaseusetheapprovedintumescentkitJ8607CG5-IK

• 240minutemetalredoors

• Fullytestedto(latchonly)EN12209:2003classicationcode2|M|4|1|0|F|6|B|H|1|0

CodeGUARD:

• Isintendedforuseonsingleswinghingeddoors

• Isdesignedforthesecuritylatchtobemorticedwithinthedoor

• Pushbuttondeviceissecuredtotheexternalfacetoprovideaccesswhenthe

correct code is entered

• Internalleveronbackplateallowskeylessegressatalltimes

• Mustbeinstalledwithallofthecomponentsprovidedwhichcannotbemodiedor

 changedasthiswillinvalidatethekitemark,warrantyandcouldreducethesecurity

 provided

• Issuitableforuseonexternaldoors

• Issuppliedwithxingsfortimberandmetaldoors45mmand55mmthick

Advisory security note to maintain the security of this lock, please observe the

following recommendations:

• Changethefactory-setcodetoyourowncode

• Keepthekeypadcleansowearmarksdonotindicatethebuttonsinuse

• Changethecodewhenanemployee/userleaves,oryoubelievethecodehasbeen

shared with unauthorsized people

• Pleaseensurethatthedoorandframeissuitableforsecurityrequirementofthe 

doorset

Important Information

Contents

1 Before you begin page 4

2 Pack contents page 5

3 Before you start page 6

4 Determining the hand of the door page 6

5 Re-handing of the latch page 6

6 Preparing the door and mortice page 7

7 Fitting the latch page 7

8 Assembling the keypad page 8

9 Removing the transit pin from the latch page 8

10 Fitting the keypad (external face of door) page 9

11 Fitting the backplate (internal face of door) page 10

12 Fitting the lever handles page 10

13 Preparing the frame and strike page 11

Section 2

14 How to change your code number page 12

15 Exploded view of assembly page 14

16 Operating the unit page 14

17 Troubleshooting and maintenance page 15

1 Before you begin…

Pleasereadtheseinstructionscarefully.

Followingthestepsintherightorderwillmaketheinstallationmucheasierandhelp

makesurethenewlockisttedproperly.

Give yourself time…

Pleaseensureyougiveyourselfplentyoftimetoinstallthisproductcorrectlyand

adjustifrequired.

Please Note

If at any point you feel you can not successfully complete the installation you can call

ourcustomerservicehelpline08452232124.

After Installation

Ensureenduserhasthisdocumentforfuturereferenceandre-coding.

2 Pack contents

Tools required

1xKeypad 1xInsidehandle

2xLeverhandles

2xSpindles

50mmand60mm

1xShield

Latch ﬁxing pack

TimberDoorFixings

4xwoodscrews

MetalDoorFixings

2xM4x10mmCSK

2xM5x10mmCSK

2xSecuritypins

Keypad ﬁxing pack

Allen key

Code changer tool

2xGromitsx2

2xHexsupportposts

2xGrubscrews

2xM4x40mmCSK

2xM4x50mmCSK

2xM4x60mmCSK

Code card

2xHandlewashers Shield ﬁxing pack

2xwashers

8xM3xingscrews

Buttonheadbolt-through

xings

2xM6x40mm

2xM6x50mm

2xM6x60mm

Scissors

SteelRule

Pencil

MaskingTape

Bradawl/Point

CrossHeadScrewdriver

4mmAllenkey

12&25mmChisels

Mallet

10,16,20&25mmdiaspadedrills

1xLatchwithforend

1xStrike

Pleaseensurethatthereisa3-5mmgapontheleadingedge

ofthedoor–thisisrequiredtoensuretheproductfunctionscorrectly.

1 Pleasecheckthatallpartsareworkingcorrectly.

2 Fittheleverhandlestothekeypadandinsidehandle.

3 Enterthefactorypresetcodeasprintedonthecodecard.

4 Rotatetheleverhandleonthekeypaddownwards.

5 Re-enterthecodeandturnthehandleupwardsensuringthatthespindlefolloweronthebackofthekeypadrotateseachtime.

6 Aclickshouldbeheardeverytimeacorrectcodeisenteredastheleverhandleisturned.

Bothleverhandlesonthekeypadandinsidehandleshouldreturneasilyundertheirownspringpressure.

Pleasereferto‘ttingtheleverhandles’below.

Ifyouintendtochangethecodefromthefactorysettingpleasereferto‘howtochangeyourcodenumber’

instructions before installing the product.

4 Determining the hand of the door

Thehandofthedoorisdeterminedwiththedoorinitsclosedpositionfromtheexteriororkeypadsideof

the door, as shown in the diagram below

A)Righthanddoor–dooropens

inward(push),hingedonthe

right side.

C)Righthandinwardopening–

dooropensoutward(pull),hinged

on the right side.

B)Lefthanddoor–dooropens

inward(push),hingedonthe

left side.

D)Lefthandinwardopening–

dooropensoutward(pull),hinged

on the left side.

3 Before you start…

Insert4mmAllenkeyintolatchhead.

Loosenscrew.

Removelatchfromlockcaseandrotate

180degreesandinsertbackintocase.

Tighten screw in latch head using allen key.

5 Re-handing of the latch

Ifrequired,re-handthelatchtosuitthehandingofthedoorbyfollowingthediagramsbelow:

Leading

edge

5.1 5.2 5.3

Ø16

Ø10

Ø16

Ø10

Ø20

Ø10

60mm

Edge of door

Do not drill

through all.

Only drill into

the cavity

NOTE: Fit to external face of door

6 Preparing the door & mortice

Cutouttemplate.Markcentrelineofdoor

andframe.Atrequiredheightmark

horizontal line on door and frame.

Usingthecentrelineguideandttingheight

datum,tapetemplatetotheexternalface

where the push button key pad is being

tted.Markthecentresofallholeswitha

bradawlandremovetemplate.RETAINFOR

DRILLINSTRUCTION.

Using25mmdiaspadedrillto100mm

deepin2placesasperthemorticelock

template.

Chisel out remaining timber between drill

holes.Removedebris.Insertlatchinto

mortice. Ensure latch is orientated so snib

is below the latch.

Drawaroundfaceplate.Removelatchand

chiseloutmarkedareatoadepthof4.5mm.

Tape drill guide to side face of door using

ttingheightdatumforposition.Drillthrough

holes on side of door as per marked locations.

Ensure drill is kept at right angle to door face

at all times during drilling.

Insert latch into mortice and place faceplate

overthetop.Markholesforxings&

pilot drill. Securefaceplatewithxingssupplied.

7 Fitting the latch

Ø3

Pilot hole

Ø3

Pilot hole

4.5mm

Ø3

Align with centreline

of door

Pilothole

4.5mm

Ø3

Align with centreline

of door

Pilothole

4.5mm

Ø3

Align with centreline

of door

Pilothole

4.5mm

Ø3

Align with centreline

of door

Pilothole

Ø3

Pilot hole

6.1 6.2 6.3

6.4 6.5 6.6

7.1 7.2

Locatethetransitscrewinthesideofthe

latchwhichwillbevisiblethroughthedoor

preparation.

8 Assembling the keypad

Pickthekeypad,shield,backplateandkey

padxingpackoutofthebox.

Take shield and place keypad face down

intotheapertureensuringtheleverfollower

is aligned with the hole in the shield.

If you wish to change the factory code set

forcodeGUARD,pleaseseethe‘howto

changeyourcodenumber’section.

Placethebackplateatontopoftheshield

ensuringthefollowerisvisblethroughthe

circular cut out.

Securebackplatetoshieldwiththe

8machinescrewssupplied.Ensurethatthe

screwssitushwiththefaceoftheback

plate.

Installhexsupportpostsintothetopand

bottom of the key pad for stability. Ensure

these are screwed all the way to the surface.

9 Removing the transit pin from the latch

STOP!

Undoscrewandremovefromlatchthrough

side of door preparation.

Ballbearingcavitywillnowbeexposedon

the side of the latch ready to insert security

pin.

8.1 8.2 8.3

8.4 8.5 8.6

9.1 9.2 9.3

10 Fitting the keypad (external face of door)

Pushthelatchfullyintothecasetoexpose

theballbearingcavityonthesideofthe

latch.

Whilst still holding the security pin in place,

carefully replace thumb with metal rule and

hold against surface of the door.

Take the assembled keypad and locate on

the door face. Ensure the metal rule and

security pin is kept in place.

Oncekeypadisrmlypushedagainstdoor,

carefully slide metal rule away allowing the

security pin to engage with the back plate.

Whilst still holding the keypad in place,

securewiththeM6buttonheadbolt

throughxingsandwashers.Select

appropriatexingstosuitdoorthickness.

Ie40mmfor44/45mmdoor.

Insert the spindle through the lock and into

the follower of the keypad. Ensure that the

flatendofthespindleispositioned

at‘5past 7’frominternalsideofdoor.

50mmSpindle–44/45mmdoors

60mmSpindle–55mmdoors

Selectthesecuritypinrequiredforthedoor

thickness.

44/45mmdoor

19mmpin 55mmdoor

24mmpin

1a-Insertthesmallerendofthesecurity

pinintotheballbearingcavity.

1b–fullydepressthepinintothelatchuntil

itisushwithfaceofthedoor

NOTE–pinisnowsprungloaded.

1a 1b

Ballbearingcavitywillnowbeexposedon

the side of the latch ready to insert security

pin.

10.1 10.2

10.4 10.5 10.6

10.7

10.3

10.8 10.9

11 Fitting the backplate (internal face of door)

Offer up the backplate to the internal door

face. Ensure spindle is located in follower

of backplate.

LocateM4CSKmachinescrewsthrough

top and bottom of body of backplate and

intothehexsupportposts.Tightenupfully.

Applyhandlewashersoverhandlespindles

tointernalandexternalsidesofthepush

button lock.

Fixhandlepointingawayfromedgeofthe

door. Insert grub screw and secure with

allen key supplied. Test the operation of the

handle. If the handle does not return under

its own spring pressure, loosen the grub

screw by ¼ of a turn until it springs back.

Repeat for other side of the door.

Oncehandlesaresecurelytted,push

rubbergrommetsovergrubscrews.

12 Fitting the lever handles

11.1 11.2

12.1 12.2 12.3

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