ASO ATC 100 User manual

Gate Controller ATC 100

Installation and

Operating Manual

Antriebs- und Steuerungstechnik

Am Grarock 8 • D-33154 Salzkotten

Tel.: 0 52 58/93 27-0 • Fax: 0 52 58/34 48

www.asogmbh.de • e-mail: [email protected]

Gate Controller ATC 100

1. Important safety warnings

2. General

2.1 Highest safety for humans and objects

2.1 The advantages of the ATC 100

3. System components

3.1 LED - indicators

4. Electrical connection

4.1 Mains voltage

4.1.1 Connection three-phase motor

4.1.2 Connection single-phase motor

4.2 Relay outputs (potential free)

4.3 STOP inputs

4.4 Inputs for control switches

4.5 Light-barrier inputs

4.6 Safety-contact-edge connection

4.7 Limit switches inputs

4.8 Power supply 24V

5. Plug-on modules

5.1 Control modules

5.2 Auxiliary modules

5.2.1 Inductive safety controller ISK 70-75

5.2.2 Time switch ZU3

5.2.3 Radio controller

6. Program settings

6.1 Automatic

6.2 Manual mode

6.3 Input

6.4 Diagnosis

7. Jumper settings

8. Article numbers

9. Enclosure

9.1 Mounting of the enclosure

9.2 Enclosure dimensions

10.Technical data

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Contents

1. Important safety notes

•This manual must be available at the installation place of the gate controller at all time.

Any person assigned with the installation, operation and maintenance of the gate controller must read and follow this manual.

•Basic condition for safety-related handling and the failure-free operation of the gate controller is the knowledge of the fundamental

safety guidelines and the safety regulations of the European standards and the professional associations.

•This manual, in particular the safety guidelines, are to be considered from all persons who works on the gate controller

•For safety reasons the electrical installation is only to accomplished from a qualified electrical personnel according to the locally

valid regulations for the prevention of accidents.

•The opening of the gate-controller is only permitted with switched off power supply. For the disconnection of the power supply a

main power switch or the use of a CEE plug is to be planned. The main power switch or the power supply plug must be easily

accessible.

•Before performing any work on the gate controller, the voltage must be disconnected and verified that there is no live voltage.

•If the potential free contacts of the relay outputs are connected to a dangerous voltage, it is also necessary to switch off these voltages

before working on the gate controller.

•The operation of the control with an opened enclosure is not permitted.

•Switching on and/or operation of a dewed gate controller is not permitted and can destroy the controller.

•The used stage nipple cable insertion may only cut to the stage, so that the insertion of the cable corresponds to the IP 54

protection against water and foreign objects.

Damaged stage nipples must be exchanged immediately against intact.

•The intended use of the safety controller is the use at gates and doors. A different, or beyond this, use is not intended. The

manufacturers do not assume liability for damages and malfunctions caused by not intended use.

The manufacturer must permit the use in special applications.

•Faults, which can affects the safety, must be eliminated immediately.

•With the use of the gate in the manual mode operation it is to be guaranteed that the gate range can be seen by the operator.

•At the start-up operation and at the annually prescribed maintenance the parameter settings and the correct function of the safety

device must be examined.

The settings of the parameters and the maintenance of the gate situation may only checked by a qualified personnel. The results must

be documented in such a way that it can be viewed and understood at any time.

•Never allow that children operate the gate controller. Take care that children don't play in the near or with the gate. Keep radio remote

controllers in a place which is inaccessible to children.

•The manufacturer and the user of the gate, at which the controller is used, are responsible for the compliance with all valid safety

regulations.

•The gate controller guarantees for itself a functional safety, however not the complete safety of the gate. Therefore, a safety

consideration for the complete gate, according to the machinery directive 98/37 EC or to the appropriate product standard, is necessary

before using this gate controller.

•The gate controller contains no user-serviceable parts. Any unauthorised modifications and/or repairs of the gate controller will

terminate any guarantee and claim against the manufacturer.

The ATC 100 gate controller must be regarded as a component.

It lies in the responsibility of the gate manufacturer and/or gate operator to ensure that its gate

meets all relevant regulations and standards (machinery directive, EMC guideline etc.).

Technical and operating relevant changes to the products and devices specified in this documentation

are reserved at any time also without advance notice.

Gate Controller ATC 100

2.2 The advantages of the ATC 100

•compactenclosure

•connectingpossibilityforthree-phaseandone-phasemotors

throughtheintegratedreversingcontactors

•simple,menu-drivenprogrammingof the controller by four

buttons

•ifnecessarythepluggablecontrolmoduleoffersprotection

againstunauthorizedaccessof the adjusted parameters

•malfunction and operating conditions are indicated by the

two-lineLCDdisplay and by Led's

•integrated two-channal evaluation for stationary safety

contactedges

•socket for inductive safety system ISK to monitoring the

travellingsafety contact edgesatthe gate wing

•socket for timer

•socketforradiocontroller

•alternatively complete or partial automatic revision after

operatingthe safety contact edges

•pluggableconnectingterminalsforsimplerassembly

•ALL-IN-ONEsolutionforthe gate-automation

2. General

Thefreeparametrizable gatecontroller ATC100is developedforcontrolling400V three-phase currentand230Vone-

phase current motors on sliding gates, roller doors, roller grills, and sectional doors in industrial, commercial and

privateuse. As a result of the largeflexibility,thevarietyof connection possibilities and thecombinationwithfurther

optional plug-on modules the gate controllerATC 100 can be used in many areas.

By the menu-driven programming of the ATC 100 it is succeeded to simply arrange a complex control that fulfils

manyrequirements and functions.

2.1 Highest safety for humans and object

•Complete testing of all safety-related parts before each gate movement

•Testing the contactor contacts on correct function before each movement

•In case of an error a second shut-down circuit for the motor current is available by the additional release contactor.

As a compact unit theATC 100 fulfils the requirements of the latest gate standards.

3. System components

Fuse2AT/250V

Terminal clamps light and brake

Reversing contactor

Release contactor

Control module

Menu selection button

Function button

Terminal clamps supply voltage, motor

Terminal clamps inputs

Optional modules

Open (+) button

Close (-) button

Jumper J1

Jumper J2

Socket for ATC 100 control module

Led indicatorsafety contact edges

Socket for radio controller

Socket for timer

Socket for timer "looped"

Socket for inductive safety system ISK 70-75

Led indicator for selftest

Led indicators contactors

Week timer

radio controller

Inductive safety system ISK 70-75

UVW

F12AT

ISK

STOP

Open

Closed

Impuls

Closing

Direction

ISK

Coil Core

Limi t Switch

Time

Switch

L2 L3 N

6789

ATC100

Supply Voltage

3 x 400 V 50 Hz

MENUOK

5891020

Com

STOP

Light

Brake

8 9 10 11

Gate Controller ATC 100

3.1 LED - indicators

Led indicator for the safety contact edges

Led indicators for the self-test

Led indicators for the contactors

6789

LED1 Release contactor switched

LED2 Contactor for OPENING direction switched

LED3 Contactor for CLOSING direction switched

LED4 lights, if the safety contact edge(s) for the

OPENING direction is (are) OK

LED5 lights, if the safety contact edge(s) for the

CLOSING direction is (are) OK

LED6 Self-test failing

LED7 Performing self-teststep1OPENING direction

LED8 Performing self-teststep2OPENING direction

LED9 Performing self-teststep1CLOSING direction

LED10 Performing self-teststep2CLOSING direction

4. Electrical connection / Functional description

For safety reasons the electrical installation is only to accomplished from a qualified electrical

personal.

The opening of the gate-controller is only permitted with switched off power supply. For the

disconnection of the power supply a main power switch or the use of a CEE plug is to be

planned. The main power switch or the power supply plug must be easily accessible.

The points specified under the section

- Important Safety Notes -

are to be considered.

The close installation of signal- and electric power-lines should be avoided as far as possible.

All lines are to be dimensioned according to the capacity.

For a simply attaching of the individual wires the clamps 5 to 24 are pluggable.

Theusedstage nipple cableinsertionmay only cut tothe stage, so thattheinsertion of thecablecorresponds

to the IP 54 protection against water and foreign objects.

Damaged stage nipples must be exchanged immediately against intact.

Overview connectors

UVW

F1 2AT

ISK

L1 L2 L3 N

ATC 100

Supply Voltage

3 x 400 V 50 Hz

A2A1

Light

A4A3

Brake

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

56789101112131415 16171819202122

2423

23 24

STOP

Com

Supply Voltage connectors

Motorconnectors

Lightconnectors

Brake connectors

Controlswitchesconnectors

Light barrier connectors

Safety device connectors

Limit switches connectors

Gate Controller ATC 100

4.1.1 Three-phase motor connection

Fortheconnectionofathree-phase motorthesupplyvoltage

isto be connected to the clampsL1,L2,L3. For the internal

supplyvoltageoftheATC100 it isnecessarytoconnectthe

neutralconductortotheclampN.Theelectricalsafeguarding

ofthesupplyvoltage istobeplannedexternaland may have

an amount of max. 3 x 10A.

Withtheinitialstart-upofthe gatepayattentiontotherotation

directionofthemotor(ifnecessaryexchangetheconnections

V and W).

Supply Voltage

3 x 400 V 50 Hz

PE-Clamps

Wiring regulation

In order to keep the safety class, thejackets of this cables, as represented in the drawings, must reach

uptothe corresponding connectors.

The removing of the jackets to the cable-glands is not

permissible.

Afterwiring the cable-glandsmustbetightenedfirmly.

F1 2AT

ISK

ATC 100

Supply Voltage

3 x 400 V 50 Hz

A2A1

Light

A4A3

Brake

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2423

23 24

STOP

Com

L1 L2 L3 N UVW

Supply Voltage

3 x 400 V 50 Hz

F1 2AT

ISK

L1 L2 L3 N

ATC 100

Supply Voltage

3 x 400 V 50 Hz

Light

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

56789101112131415 16171819202122

2423

23 24

STOP

Com

UVW

A2A1 A4A3

Motor

4.1 Mains voltage / Motor connection

The ATC 100 allows the optional connection of 400 V - three-phase motors or 230 V one-phase motors. To

the connection diagrams illustrated here the respective connection diagrams of the motor manufacturer

are also to be considered. With motors without internal motor protection a suitable motor protection is to

be planned. Safety devices of the motor, like temperature rise protection, crank handle switch etc., must

be connected to the clamps STOP.

4.1.2 One-phase motor connection

Fortheconnectionofaone-phasemotorthesupplyvoltage

is to be connected to the clamps L1,N. The electrical

safeguardingofthesupplyvoltageistobeplannedexternal

and may have an amount of max. 10A.

Withtheinitialstart-upofthe gatepayattentiontotherotation

directionofthemotor(ifnecessaryexchangetheconnections

VandW).Connecttheneutralconductorofthemotortothe

clampU.Additionallyabridgehasto be insertedbetweenL3

andN.

Supply Voltage

230 V 50 Hz

PE-Clamps

F1 2AT

ISK

ATC 100

Supply Voltage

3 x 400 V 50 Hz

A2A1

Light

A4A3

Brake

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2423

23 24

STOP

Com

L1 L2 L3 N UVW

Supply Voltage

230 V AC 50 Hz

F1 2AT

ISK

L1 L2 L3 N

ATC 100

Supply Voltage

3 x 400 V 50 Hz

Light

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

56789101112131415 16171819202122

2423

23 24

STOP

Com

UVW

A2A1 A4A3

Motor

Wiring regulation

In order to keep the safety class, thejackets of this cables, as represented in the drawings, must reach

uptothe corresponding connectors.

The removing of the jackets to the cable-glands is not

permissible.

Afterwiringthecable-glandsmust be tightened firmly.

Gate Controller ATC 100

4.2 Relay outputs (potential free)

Awarning-light (flashing-,roundaboutlight,etc.),whichlights

or flashes while opening or closing the gate, can be

connectedtothe clampsA1,A2.Furthermorethe output for

the activation of a light or a brake can be used.

An individual parametrizable brake can be attached to the

clamps A3, A4.

Relay 1

Light

Relay 3

Brake

F1 2AT

ISK

ATC 100

Supply Voltage

3 x 400 V 50 Hz

Light

Brake

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2423

23 24

STOP

Com

L1 L2 L3 N U V W

A2A1 A4A3

Licht

UVW

F1 2AT

ISK

ATC 100

Supply Voltage

3 x 400 V 50 Hz

Radio

Control

1312111095 678 2221201918171615

8,2k

Ω

8,2k

Ω

STOP

Open

Closed

Impuls

Closing

Direction

OUT

+24V

GND

SKL

ISK

Coil Core

Opening

Direction

Closing

Direction

+24V

GND

Limit Switch

56789101112131415 16171819202122

2423

23 24

STOP

Com

L1 L2 L3 N

A2A1 A4A3

Bremse

Wiring regulation

Ifthepotentialfreecontactsoftherelayoutputsareconnectedtoadangerousvoltage,thejacketsofthese

cablesmustreachupto the corresponding connectors in order to keep the safety class.

The removing of

the jackets to the cable-glands is not permissible.

Afterwiring the cable-glandsmustbetightenedfirmly.

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