AquaMetrix Shark User manual

SHAR K

SHARK MULTI-PARAMETER CONTROLLER

& ANALYZER USER’S MANUAL

AquaMetrix Inc.

1245 Maple Hill Ct., Unit 7

Newmarket, ON

Canada, L3Y 9E8

Tel: (800) 742-1413

(905) 954-0841

Fax: (905) 954-0415

www.aquametrix.com

Rev 3

SHAR K

Subject Page No.

Introduction 1

Section 1 - Specifications 2

Section 2 - Installation 3 - 5

Section 3 - Electrical Connections & Setup 6 - 14

Differential Probe connection & setup 7

Combination Probe connection & setup 8

Conductivity Cell (Contacting style) connection & setup 9

Paddle Wheel Flow Sensor connection & setup 10

Relay connections 11

Relay A & B setup 12

Alarm relay setup 13

Manual test mode & Relay override 14

4-20mA Isolated Outputs Channel 1 & Channel 2 15

Service & Fuse Replacements 16

Section 4 - Using the SHARK in pH Mode 17

LCD Menu 18 - 44

LED Menu 45 - 46

Section 5 - Using the SHARK in ORP Mode 47

LCD Menu 48 - 73

LED Menu 74

Section 6 - Using the SHARK in Conductivity Mode 75

LCD Menu 76 - 102

LED Menu 103

Section 7 - Using the SHARK in Flow Mode 104

LCD Menu 105 - 128

Appendix A - Probe Configuration Table 129

Return Policy and Warranty Plan 130

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Table of Contents

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Introduction

Introduction Page 1

The SHARK multi-parameter controller is a microprocessor based controller capable of

measuring one of the following parameters, pH, ORP, conductivity or flow.

When shipped from the factory, the SHARK is not set to measure any one parameter.

When the SHARK is powered up for the first time, it will display the meter selection

screen where the meter type must be selected. (refer to section 4.6 Meter Selection)

This meter selection screen will only be displayed when the SHARK is powered up for

the first time.

After the user selects a meter type the SHARK will remain set to that meter type until it

is changed with the meter selection menu function in the Utilities menu.

To return the SHARK to its factory settings, the user must re-select the current meter

type from the meter selection menu function. This will override all set-points and return

all settings back to the factory settings.

The SHARK User’s menu has been divided into five main categories

- Calibration, used to calibrate the SHARK with the selected sensor

- Utilities, Used to manually control or override the outputs.

- Setup, used to configure the SHARKs many options

- Diagnostics, used to troubleshoot any problems with the SHARK

- Outputs, used to configure the SHARK’s outputs.

There are two displays on the SHARK. A bright LED numeric display with bar graph on

the outside front panel, and a 2-line, 16-character LCD display on the inside. The LED

readout on the outside panel can be seen several yards away. The distinctive,color-

coded bar graph will immediately indicate if you are within the process parameters that

you set (green), if the control relays are on (yellow) and if you are in alarm condition

(red). This makes diagnosing pump and alarm malfunctions easy. All configuration and

control functions are performed on the LCD menu on the inside front panel.

A universal mounting kit is included for surface,panel and pipe-mount applications. The

1/4 DIN enclosure makes panel-mount cutouts and engineering simple.

SHARK is packaged in a rugged NEMA 4X polycarbonate enclosure making it ideally

suited for heavy-duty applications such as industrial wastewater neutralization, munici-

pal water and wastewater, pulp and paper, and process control.

MΩ/cm30 to 19.99 0.01

uS/cm3

0 to 2.000 0.01

0 to 20.00 0.1

0 to 200.0 0.1

0 to 2000 1.0

mS/cm30 to 20.00 10

0 to 200.0 50

Section I - Specifications Page 2

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section I - Specifications

pH ORP Conductivity Flow

Display Front Panel: 4 x 7 segment 1/2” LED display, 1 LED indicator 0n-line,7 LED Bar Graph

Inside Panel: 2 x 16 alpha-numeric LCD display

Power Requir ements 120Vac (±10%) 50/60Hz (less than 12VA) or 240Vac (±10%) 50/60Hz (less than 12VA)

Flow: 0 to 9999 with selectable

flow rate units

Volume: 0 to 9999 with Auto Range

Measuring Range pH: 0.01 to 14.00 ORP: -1999 to +1999mV

(Dependent on sensor)

Flow rate units: Gallons (GP), Cubic

Temp: 0 to 100°C or Temp: 0 to 100°C or

Feet (CF), Liters (LP), Cubic Meters

32° to +212°F 32° to +212°F (

CM), custom by entering factor

related to Gallons

Time units: Seconds (S),

Temp: 0 to 100°C or 32° to +212°F

Minutes (M), Hours (H)

Automatic or Manual

Temperatur e Automatic or Manual Not required User selectable temperature Not required

Compensation 0 to 100°C (32° to +212°F)

compensation slope 0.0 to 10.0%/°C.

0 to 100°C (32° to +212°F)

Temperatur e Unit °C or °F Not required

Temperatur e Sensor User selectable: 300ΩNTC Thermistor, 3000ΩNTC Thermistor or Pt. 1000 RTD Not required

Auto-Calibration Manual Calibration Dry Calibration

Calibration Modes Manual Calibration Temperature Calibration Sample Calibration K factor Input

Temperature Calibration Temperature Calibration

Ambient Conditions Temperature: -20°C to +60°C or -4°F to +140°F Humidity: 0 to 90% RH (non-condensing)

Menu Access Auto-Calibration, Manual Manual-Calibration, Manual Calibration

Front Panel Calibration,Temperature Temperature Display Temperature Display Not available

Display

Menu Access Inside Panel Full Access to all parameters of operations menu

Sensor to SHARK Differential Sensor: 3000 ft 300 ft 2000 ft

Distance Combination Sensor: 10 ft

Two Control Relays, 10A / NO, 5A / NC @ 240VAC or 28VDC.

Mode: Process control, Adjustable parameters: process direction,(rising or falling) on-set-point, off set-point,

(0 to 100% of full scale), cycle timer (on / off, 0 to 600 seconds), failsafe (on / off).

Relay Outputs One Alarm Relay, 10A / NO, 5A / NC @ 240VAC or 28VDC.

Mode: High / Low Alarm, Adjustable parameters: Low on / Low off set-point (0 to 100% of full scale, low on must be less than

low off), High On / High Off set-point (0 to 100% of full scale, High on must be greater than High off).

4 to 20mA Channel 1

Isolated Output, Range expand 0 - 100% of full scale (min segment 10% of full scale), max. load 800Ω

Analog Outputs 4 to 20mA Channel 2

Isolated Output, Range expand 0 - 100% of full scale (min segment 10% of full scale), max. load 800Ω

Can be set to track temperature if sensor is equipped with a temperature sensor

Memory Back-up All user settings are retained indefinitely in memory (EEPROM)

Mechanical Enclosure: NEMA 4X, 1/4 DIN, polycarbonate enclosure with four 1/2” conduit holes

Mounting: Universal Mounting kit for surface, pipe and panel mount, is included

Sensor Input Probe: -600 to +600mV Probe: -1999 to +1999mV Cell: 0 to 9999ΩPaddle: 0 to 2000Hz

Temp. Sensor: 0 to 9999ΩTemp. Sensor: 0 to 9999ΩTemp. Sensor: 0 to 9999Ω

Invalid Entries Invalid entries cannot be stored

Manual Test Mode Process value can be simulated with arrow keys to verify correct setup of outputs

Manual Relay Override Relays can be set to on / off / auto, to verify correct wiring of auxiliary devices, or to manually adjust process

Output Hold All outputs are placed on hold when SHARK is in Menu mode

Recall data from last

Recall data from last calibration, calibration mode, calibration, calibration buffer

Calibration Data 1st & 2nd accepted buffer value and probe mV output, accepted value, and cell Recall store K factor.

calibration temperature, calibration slope, and probe resistance, calibration

efficiency temperature

Auto Retur n User selectable auto return if SHARK is left in menu mode or if relays are left in manual override mode for more than 10 min.

Display Damping User can select rate at which SHARK updates display. Enables display damping of unstable process

Net Weight 2.2lbs (1kg)

Appr ovals ULC (pending)

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section 2 - Installation

Section 2 - Installation Page 3

2.1 Unpacking

Save the shipping carton and packing material in case the instrument needs to be stored or

returned. Inspect the instrument and packing material for shipping damage and report any

problems immediately.

2.2 Location

Locate the controller/analyzer close to the sensor. The list below gives typical maximum dis-

tances for various sensors. Refer to the sensor specifications for exact information.

• Aquametrix Differential PH Probe 3000 ft (914 meters)

• Aquametrix Combination PH Probe 10 ft (3 meters)

• Aquametrix Conductivity Probe 300 ft (91 meters)

• Aquametrix Flow sensor 2000 ft (610 meters)

2.3 Mounting

Fig 2.1 Controller dimensions

Dwg# N106-127

Section 2 - Installation Page 4

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section 2 - Installation

Panel Mount – The Shark can be

panel mounted to a panel using the

hardware kit provided. The panel

cutout dimensions are shown in fig.

2.1.

Pipe Mount – The Shark

can also be mounted to a

horizontal or vertical pipe

with:

• a minimum outside

diameter of 1.30” (33mm)

(for example 1” CPVC

pipe)

• and a maximum of

2.375” (60mm) (for

example 2” CPVC pipe)

MIN. PIPE DIA.

1" PIPE (NOMINAL)

MAX. PIPE DIA.

2" PIPE (NOMINAL)

NUT

10-24

QTY.4 SCREW

10-24 X 3-1/2"

QTY.4

UNIVERSAL MOUNTING

BRACKET

QTY.1

Fig. 2.3 Vertical Pipe Mount

SCREW

1/4-20 X 6"

QTY.4

UNIVERSAL MOUNTING

BRACKET

QTY.1

PANEL

(CUSTOMER SUPPLIED)

EXTERNAL PANEL

GASKET QTY.1

UNIVERSAL

MOUNTING

CLAMP QTY.2

NUT

1/4-20

QTY.4

SCREW

10-24 X 1/2"

QTY.4

Figure 2.2 Panel Mount

Dwg# N105-100

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section 2 - Installation

Section 2 - Installation Page 5

UNIVERSAL MOUNTING

BRACKET

QTY.1

SCREW

10-24 X 1/2"

QTY.4

HOLES Ø1/4"

FOR MOUNTING SCREWS

QTY.4

(CUSTOMER SUPPLIED)

Surface Mount – The Shark can be

surface mounted using the hardware

kit provided with the unit.

Figure 2.5 Surface Mount

MIN. PIPE DIA.

1" PIPE (NOMINAL)

MAX. PIPE DIA.

2" PIPE (NOMINAL)

SCREW

10-24 X 3-1/2"

QTY.4

UNIVERSAL MOUNTING

BRACKET

QTY.1

NUT

10-24

QTY.4

Figure 2.4 Horizontal Pipe Mount

Dwg# N105-100

3.1 Conduit Connections

The Shark has four 1/2” conduit holes, 2 on each side of the enclosure as shown on fig. 2.1.

The unit is shipped with these holes plugged with liquid tight conduit seals. These must be left

in unused holes to maintain the NEMA 4X integrity. Use approved conduit hubs to connect the

conduit, connect these to the conduit before connecting to the enclosure.

Wire Specification: Size and fuse wire accroding to local electrical code. Maximum current not

to exceed 10A when used to power auxillary decvices powered via internal connections.

3.2 A.C. Power Connections

The Shark is available in two power models.

The Shark-240 is designed to operate at 240 VAC.

The Shark-120 is designed to operate at 120 VAC.

To connect power to the Shark, remove the terminal block plug P3 and connect the wiring as

shown below.

Section 3 - Electrical Connections and Setup Page 6

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section 3 - Electrical Connections and Setup

Caution:This instrument uses 120 or 240 50/60 Hz AC power. Opening the enclosure

door exposes you to potentially hazardous line power voltage which might be pres-

ent on the terminals of plug P3 and P4. Always remove line power before working in

this area. If the relay contacts on P4 are powered from a seperate source from the

line power on P3, be sure to disconnect that power before proceeding. The Shark flip

out door contains only low voltage and is safe to handle.

AC POWER CONNECTIONS FOR 120 VAC

AC POWER CONNECTIONS FOR 240 VAC

LINE

GROUND

SHARK-240

NEUTRAL

LINE

GROUND

SHARK-120

G N

Figure 3.1 A.C. Power Connections

Dwg# N104-33

CAUTION:

Always remove line

power before

unplugging or

plugging in the P6

connector

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section 3 - Electrical Connections and Setup

Section 3 - Electrical Connections and Setup Page 7

3.3 pH and ORP Differential Probe connections and setup

The drawing shows the connections for the Aquametrix Differential (5 wire) probe. The cable

should be run in a conduit separate from AC power wires, and via a separate conduit hole.

BLACK (4)

YELLOW (5)

SHIELD (8)

WHITE (10)

RED (3)

GREEN (2)

843

65 11109 1514

1312 17

DIFFERENTIAL

pH or ORP PROBE

Figure 3.2 Connections for Differential (5 wire) pH or ORP probe

SELECT pH SEC. 4.6

MANUAL CALIBRATE

SELECT DIFFERENTIAL PROBE

pH PROBE SEC. 4.1

or ORP PROBE SEC. 5.1

pH SEC. 4.7 or ORP SEC. 5.6

(IF NECESSARY)

or ORP SEC. 5.5

(IF NECESSARY)

MANUAL CAL PH

7.15pH 25.0C

PROBE SELECT

METER SELECTION

RUN MODE

Once connected, step through the LCD menus to

select the probe in the order shown. The first two

steps may be skipped if the meter is already con-

figured for pH or ORP and a Differential Probe.

When using a pH probe, it is important to ensure

that the Shark is reading the probe temperature

correctly for accurate temperature compensation.

The ORP probe does not require temperature

compensation, although the Shark can display

process temperature measured by the probe. The

factory temperature calibration is usually accurate

enough that no adjustments are necessary.

Note: Leave 4” to 6”

slack for all wires

connected to the

terminals of P6.

Slack required so

that wires do not

interfere with open-

ing or closing of the

front door.

If the cable of the

differential probe is

cut, the blue

wire is not used.

Dwg# N104-34

Section 3 - Electrical Connections and Setup Page 8

SHAR K

MULTI-PARAMETER CONTROLLER & ANALYZER USER’S MANUAL

Section 3 - Electrical Connections and Setup

3.4 pH or ORP Combination Probe connections and setup

The drawing shows the connections for the Aquametrix Combination probe. The cable should be run in

a conduit separate from AC power wires, and via a separate conduit hole. The cable length should not

exceed 10 feet (3 meters).

These wires are only

present with 4-wire

combination probe.

JUMPER 2-4 MUST BE

INSTALLED FOR

COMBINATION PROBE

(CUSTOMER SUPPLIED)

COAX SHIELD (4)

COAX CENTER (3)

WHITE (5)

GREEN (4)

1234 65 71091112 13 14 15 17

COMBINATION

pH or ORP PROBE

Fig. 3.3 Connections for the 2 and 4 wire Combination Probe

SEC. 5.8

SEC. 5.5

SEC. 5.1

ORP PROBE

SELECT COMBINATION PROBE

SELECT ORP METER

MANUAL CALIBRATE

PH PROBE

MANUAL CALIBRATE

SELECT PH METER

SELECT COMBINATION PROBE

SEC. 4.1

SEC. 4.6

SEC. 4.7

SEC 4.10

MANUAL PROBE

TEMPERATURE SETUP

DISABLE TEMPERATURE

SEC 5.10

DISPLAY

MANUAL CAL PH

METER SELECTION

PROBE SELECT

7.15pH 25.0C

T.COMP OVERRIDE

7.15pH 25.0C

PROBE SELECT

METER SELECTION

MANUAL CAL PH T.DISP OVERRIDE

RUN MODE

TWO WIRE PROBE WITH NO TEMP SENSORTWO WIRE PROBE WITH NO TEMP SENSOR

RUN MODE

ORPpH

Once connected, step throught the LCD menus to select the probe in the order

shown. The first two steps may be skipped if the meter is already configured for

a Combination Probe. If a two wire pH probe is used, which has no temperature

sensor, ensure that the Temp. Comp. Override is set to same temperature as

the buffer before calibrating. If a two wire ORP probe is used, you can blank the

Temp display with the T DISP OVERRIDE menu.

The 2 wire version has no

temperature sensor and is

connected via a coaxial wire.

In a pH meter, the user

should set the T COMP

OVERRIDE menu to ON

(Section 4.11) and adjust the

temperature setting to the

actual probe temperature.

In an ORP meter, the user

should set the T.DISP OVER-

RIDE to ON (Section 5.10) to

blank the temperature reading

on the display.

The 4 wire version has two

additional wires for the probe

internal temperature sensor.

Ensure that the T COMP

OVERRIDE or T.DISP

OVERRIDE is OFF.

Note: Leave 4” to 6” slack for

all wires connected to the ter-

minals of P6. Slack required

so wires do not interfere with

opening/closing of front door. Dwg# N104-35

CAUTION:

Always remove line

power before unplugging

or plugging in the P6

connector

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