Allen-Bradley CX300 User manual

Troubleshooting

Guide

Bulletin 1336 PLUS

Adjustable Frequency

AC Drive

Series A, B, C, D

B150 – B250

C150 – C250

CX300

Allen-Bradley

Important User Information

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property

damage or economic loss.

Attentions help you:

•Identify a hazard.

•Avoid the hazard.

•Recognize the consequences.

IMPORTANT: Identifies information that is especially important for

successful application and understanding of the product.

DANGER labels may be located on or inside the drive to alert

people that dangerous voltage may be present.

Summary of Changes

The information below summarizes the changes to the company-wide

templates since the last release.

Updated Information

Information has been added to Overtemp Fault 08 in Table 2.A on

page 2-6.

Information has been added to Test 3, Testing the Power Modules,

beginning on page 4-7.

Summary of Changes

This Page Intentionally Left Blank

Table of Contents

Preface

Manual Objective P-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Who Should Use This Manual P-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions P-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1336 PLUS Product Identification P-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Nameplate Location P-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software Compatibility P-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive and Option Identification P-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1336 PLUS Drive Catalog Numbers P-5. . . . . . . . . . . . . . . . . . . . . . . .

Drive Rating Qualifications P-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enclosure Type P-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conventions P-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Related Publications P-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Logic Wiring Chapter 1

and Adapters

Chapter Objectives 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter Overview 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Interface Option. 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Interface Board Jumpers 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Available Inputs 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Local Programming 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Human Interface Module (HIM) 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Module Removal 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HIM Operation 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

Troubleshooting and Chapter 2

Error Codes

Chapter Objectives 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Overview 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault Descriptions 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault Display 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact Description 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Procedures by Symptom 2-11. . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Will Not Start 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

No Display 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Will Not Jog 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Stays at Zero Hertz When Started 2-14. . . . . . . . . . . . . . . . . . . . .

Drive Goes to Max Frequency 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clearing Faults 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly and Access Chapter 3

Procedures

Chapter Objectives 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly and Access Overview 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastener Torque Specifications 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque Sequence 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Torque Specifications 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly and Access Procedures 3-5. . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Drive Enclosure 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the High Voltage Shield 3-7. . . . . . . . . . . . . . . . . . . . . . . . . .

Removing Control Interface Board MOD–L4, –L5, or –L6 3-9. . . . . . .

Removing the Main Control Board Mounting Plate 3-11. . . . . . . . . . . .

Removing the Main Control Board from the Mounting Plate 3-13. . . . .

Removing The Gate Driver Board Mounting Plate 3-15. . . . . . . . . . . . .

Removing the Gate Driver Board from the Mounting Plate 3-17. . . . . .

Removing the Precharge Board Mounting Plate 3-19. . . . . . . . . . . . . . .

Table of Contents

iii

Removing the Precharge Board from the Mounting Plate 3-21. . . . . . . .

Removing a Power Module Snubber Board 3-23. . . . . . . . . . . . . . . . . .

Removing the Input Rectifier Snubber Board 3-26. . . . . . . . . . . . . . . . .

Accessing Power Plane Components 3-27. . . . . . . . . . . . . . . . . . . . . . . .

Component Test Procedures Chapter 4

Chapter Objectives 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Test Overview 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test 1 – Testing the Gate Driver Board 4-3. . . . . . . . . . . . . . . . . . . . . . . .

Test 2 – Testing the Precharge Board 4-5. . . . . . . . . . . . . . . . . . . . . . . . .

Test 3 – Testing the Power Modules 4-7. . . . . . . . . . . . . . . . . . . . . . . . . .

Test 4 – Testing the Bus Capacitors 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . .

Test 5 – Testing the Input Rectifiers 4-13. . . . . . . . . . . . . . . . . . . . . . . . . .

Part Replacement Chapter 5

Procedures

Chapter Objectives 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part Replacement Overview 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Precautions 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Major Component Replacement 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

Detailed Product Identification 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus Capacitor Bank 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermistor 5-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Modules 5-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Input Rectifiers 5-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan and Transformer Assembly 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .

DC Bus Inductor L1 5-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground Sense CT 5-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus Fuse 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LEMs 5-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MOV Surge Suppressor 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts List Chapter 6

Chapter Objectives 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ordering Replacement Parts 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacement Parts Listing 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Schematics

150 – 300 HP 1336 PLUS Drives S-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes

N-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary

G-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index

I-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface

P-1

Preface

Manual Objective

The information in this manual is designed to help troubleshoot or repair an

Allen-Bradley Bulletin 1336 PLUS Adjustable Frequency AC Drive with

ratings B150 – B250, C150 – C250, and CX300.

Who Should Use

This manual is intended for qualified service personnel responsible for

This Manual

troubleshooting and repairing the 1336 PLUS Adjustable Frequency AC

Drive. You should:

•Read this entire manual before performing maintenance or repairs to

drives.

•Have previous experience with, and basic understanding of, electrical

terminology, procedures, required troubleshooting equipment, equipment

protection procedures and methods, and safety precautions.

This manual describes equipment, troubleshooting, and disassembly

procedures. You begin with general illustrations and end with greater detail

concerning replacement parts and part locations on the drives. Later

chapters may refer you back to earlier chapters for information on basic

equipment and steps necessary to perform detailed diagnostics and part

replacement.

ATTENTION: Some printed circuit boards and drive components

may contain hazardous voltage levels. Remove and lock out power

before you disconnect or reconnect wires, and before you remove

or replace fuses and circuit boards. Verify bus voltage by

measuring the voltage between +DC and –DC on Terminal Block

TB1. Do not attempt to service the drive until the bus voltage has

discharged to zero volts.

Safety Precautions

ATTENTION: Potentially fatal voltages may result from improper

usage of oscilloscope and other test equipment. The oscilloscope

chassis may be at a potentially fatal voltage if not properly

grounded. If an oscilloscope is used to measure high voltage

waveforms, use only a dual channel oscilloscope in the differential

mode with X 100 probes. It is recommended that the oscilloscope

be used in the A minus B Quasi-differential mode with the

oscilloscope chassis correctly grounded to an earth ground.

Preface

P-2

ATTENTION: Only personnel familiar with the 1336 PLUS

Adjustable Frequency AC Drive and associated machinery should

plan or implement the installation, start-up and subsequent

maintenance of the system. Failure to comply may result in

personal injury and/or equipment damage.

ATTENTION: This assembly contains parts and sub-assemblies

that are sensitive to electrostatic discharge. Static control

precautions are required when servicing this assembly. Component

damage may result if you ignore electrostatic discharge control

procedures. If you are not familiar with static control procedures,

reference Allen-Bradley Publication 8000-4.5.2, Guarding Against

Electrostatic Damage, or any other applicable ESD protection

handbook.

Electrostatic Discharge

Precautions

Electrostatic discharge generated by static electricity can damage the

complimentary metallic oxide semiconductor devices on various drive

boards. It is recommended that you perform these procedures to guard

against this type of damage when circuit boards are removed or installed:

•Wear a wrist type grounding strap that is grounded to the drive chassis.

•Attach the wrist strap before removing the new circuit board from the

conductive packet.

•Remove boards from the drive and immediately insert them into their

conductive packets.

This manual suits for next models

Table of contents

Other Allen-Bradley DC Drive manuals

Allen-Bradley

Allen-Bradley PowerFlex 700S User manual

Allen-Bradley

Allen-Bradley PowerFlex 6000 User manual

Allen-Bradley

Allen-Bradley powerflex 700 User manual

Allen-Bradley

Allen-Bradley PowerFlex 700H User manual

Allen-Bradley

Allen-Bradley PowerFlex 4M User manual

Allen-Bradley

Allen-Bradley PowerFlex 400 User manual

Allen-Bradley

Allen-Bradley Kinetix 5500 Guide

Allen-Bradley

Allen-Bradley PowerFlex User manual

Allen-Bradley

Allen-Bradley PowerFlex 755T User manual

Allen-Bradley

Allen-Bradley Series B User manual

Allen-Bradley

Allen-Bradley PowerFlex SK-20P-S725804 User manual

Allen-Bradley

Allen-Bradley PowerFlex 4 Instruction manual

Allen-Bradley

Allen-Bradley PowerFlex 20P User manual

Allen-Bradley

Allen-Bradley PowerFlex 4M User manual

Allen-Bradley

Allen-Bradley PowerFlex 70 Enhanced Control User manual

Allen-Bradley

Allen-Bradley Ultra1500 2092-DA1 User manual

Allen-Bradley

Allen-Bradley PowerFlex 6000 User manual

Allen-Bradley

Allen-Bradley PowerFlex 700H Owner's manual

Allen-Bradley

Allen-Bradley PowerFlex 40 User manual

Allen-Bradley

Allen-Bradley 25-JBAA User manual

Allen-Bradley

Allen-Bradley PowerFlex 6000T User manual

Allen-Bradley

Allen-Bradley PowerFlex 700S User manual

Allen-Bradley

Allen-Bradley PowerFlex 6000 Programming manual

Allen-Bradley

Allen-Bradley PowerFlex 23P User manual

Popular DC Drive manuals by other brands

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS user manual

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Technical description

Chamberlain Garog

Chamberlain Garog D Series operating manual

Parker

Parker PDS Series user guide

Festo

Festo DGC G Series Repair instructions

Binks

Binks QS-5012-1-CE Service manual

Danfoss

Danfoss VLT 2800 Series Quick setup

ABB

ABB ACQ580-01 Series Quick installation and start-up guide

YASKAWA

YASKAWA CANopen SI-S3 Technical manual

GE D20A6 instructions

Unex

Unex MC-D-250-1000-050W-TW operating manual

Geckodrive

Geckodrive G213V manual

ABB

ABB RSYC-01 user manual

Rockwell Automation

Rockwell Automation PowerFlex 700S Programming manual

WEG

WEG DeviceNet CFW500 user manual

Siemens

Siemens SINAMICS G List manual

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Operating instructions & installation instructions

SOMFY

SOMFY JR RU 30 instructions