Allen-Bradley PowerFlex 700S User manual

DriveGuard™

Safe-Off Option for

PowerFlex®700S Phase II

AC Drives

User Manual

www.abpowerflex.com

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your

local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi)

describes some important differences between solid state equipment and

hard-wired electromechanical devices. Because of this difference, and also because

of the wide variety of uses for solid state equipment, all persons responsible for

applying this equipment must satisfy themselves that each intended application of

this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety

considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

PowerFlex is a registered trademark of Rockwell Automation, Inc.

DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.

PLC is a registered trademark of Rockwell Automation, Inc.

WARNING: Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment, which may

lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or economic

loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that surfaces may be at dangerous

temperatures.

Table of Contents

Section Page

General Description 2

What Is the PowerFlex Safe-Off Option? 2

Safety of Machinery Standards 3

CE Conformity 3

Approved Equipment 3

Installation and Wiring 4

Option Board Installation 5

Wiring 11

Configure Hardware Enable 12

Configure Digital Outputs 13

Linking Parameters 13

Verify Operation 14

Description of Operation 15

Supplemental Information 18

Certification 18

2General Description

General Description

When used with suitable safety components, the PowerFlex 700S

Safe-Off with Second Encoder option provides protection according to

EN 954-1:1997; Category 3 for safe-off and protection against restart.

The PowerFlex Safe-Off option is just one safety control system. All

components in the system must be chosen and applied correctly, to

achieve the desired level of operator safeguarding.

The PowerFlex Safe-Off option:

•Is designed to safely remove power from the gate firing circuits of

the Drive’s output power devices (IGBT’s). This prevents them from

switching in the sequence necessary to generate torque in the motor.

•Can be used in combination with other safety devices to provide

Category 0 (Coast) stop according to EN 60204-1 and NFPA 79.

•The Safe-Off option in the PowerFlex 700S provides Category 3

performance according to EN 954-1.

Important: The option is suitable for performing mechanical work on

the drive system or affected area of a machine only. It does

not provide electrical safety.

What Is the PowerFlex Safe-Off Option?

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing any

work on the drive. Measure the DC bus voltage at the +DC and -DC

terminals or test points (refer to your drive’s User Manual for

locations). The voltage must be zero.

ATTENTION: In safe-off mode, hazardous voltages may still be

present at the motor. To avoid an electric shock hazard, disconnect

power to the motor and verify that the voltage is zero before performing

any work on the motor.

General Description 3

The Safe-Off with Second Encoder option meets the following safety

standards:

•EN 60204-1 Safety of machinery – Electrical equipment of machines

– Part 1: General Requirements

•EN 954-1:1997; Category 3 - Safety-related parts of control systems

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using

harmonized European Norm (EN) standards published in the Official

Journal of the European Communities. PowerFlex Drives comply with

the EN standards listed below when installed according to the User and

Reference Manuals.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs.

Low Voltage Directive (73/23/EEC)

•EN50178 Electronic equipment for use in power installations

EMC Directive (89/336/EEC)

•EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

The following PowerFlex 700S Phase II AC Drives are certified to

EN 954-1, Category 3:

–208/240V Frames 1-6

–400/480V Frames 1-6

–600/690V Frames 5 & 6

The safety function for the following PowerFlex 700S Phase II AC

Drives are approved to EN 954-1, Category 3:

–600V Frames 1-4

Safety of Machinery Standards

CE Conformity

Approved Equipment

4Installation and Wiring

Installation and Wiring

Installation must be in accordance with the following steps and must be

carried out by suitably competent personnel. This device is intended to

be part of the safety related control system of a machine. Before

installation, a risk assessment should be performed to determine whether

the specifications of this device are suitable for all foreseeable

operational and environmental characteristics of the machine to which it

is to be fitted.

At regular intervals during the life of the machine check the safety

function for proper operation. How frequently the safety function is

checked is dependent on the safety analysis of the machine section

controlled by the drive.

Rockwell Automation, Inc. cannot accept responsibility for a failure of

this device if the procedures given in this publication are not

implemented or if it is used outside the recommended specifications in

this publication.

ATTENTION: The following information is merely a guide for proper

installation. Rockwell Automation, Inc. cannot assume responsibility

for the compliance or the noncompliance to any code, national, local or

otherwise for the proper installation of this equipment. A hazard of

personal injury and/or equipment damage exists if codes are ignored

during installation.

Installation and Wiring 5

1. Remove the I/O Control Cassette from the drive.

Option Board Installation

Task Description

Open the door of the power structure and disconnect the cables that connect to

the main board

Loosen screws on face of cassette

Remove the cassette

6Installation and Wiring

2. Remove the screws securing the interior cassette cover to gain access

to the Main board.

3. Remove the 2-pin shunt jumper from the 16-15 pin position.

Important: If the Safe-Off option is removed from the drive, this

jumper must be reinstalled or the drive will not run.

Installation and Wiring 7

4. Remove the exterior cassette covers to access the grounding plate.

➊

➋

8Installation and Wiring

5. Install the 16-pin stacker connector.

6. Plug the Safe-Off with Second Encoder into the 16-pin connector.

7. Install and tighten mounting screws.

0.8-1.1 N-m

(7.0-10.0 lb.-in.)

Other manuals for PowerFlex 700S

Table of contents

Other Allen-Bradley DC Drive manuals

Allen-Bradley

Allen-Bradley PowerFlex 70 User manual

Allen-Bradley

Allen-Bradley PowerFlex 755 User manual

Allen-Bradley

Allen-Bradley PowerFlex 6000 Programming manual

Allen-Bradley

Allen-Bradley PowerFlex 40 User manual

Allen-Bradley

Allen-Bradley The PowerFlex 755 On-Machine User manual

Allen-Bradley

Allen-Bradley Rockwell Automation PowerFlex 700 Series User manual

Allen-Bradley

Allen-Bradley PowerFlex 400 User manual

Allen-Bradley

Allen-Bradley PowerFlex 40P User manual

Allen-Bradley

Allen-Bradley powerflex 700 User manual

Allen-Bradley

Allen-Bradley PowerFlex 520 Series User manual

Allen-Bradley

Allen-Bradley Ultra1500 2092-DA1 User manual

Allen-Bradley

Allen-Bradley 25-JBAA User manual

Allen-Bradley

Allen-Bradley PowerFlex 700H User manual

Allen-Bradley

Allen-Bradley 1395 User manual

Allen-Bradley

Allen-Bradley PowerFlex SK-20P-S725804 User manual

Allen-Bradley

Allen-Bradley Series B User manual

Allen-Bradley

Allen-Bradley PowerFlex 70 Operator's manual

Allen-Bradley

Allen-Bradley PowerFlex 6000 User manual

Allen-Bradley

Allen-Bradley 1397 User manual

Allen-Bradley

Allen-Bradley Kinetix 5500 Guide

Allen-Bradley

Allen-Bradley 1398 ULTRA Plus Series User manual

Allen-Bradley

Allen-Bradley PowerFlex 4 Instruction manual

Allen-Bradley

Allen-Bradley CX300 User manual

Allen-Bradley

Allen-Bradley PowerFlex 700S User manual

Popular DC Drive manuals by other brands

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS user manual

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Technical description

Chamberlain Garog

Chamberlain Garog D Series operating manual

Parker

Parker PDS Series user guide

Festo

Festo DGC G Series Repair instructions

Binks

Binks QS-5012-1-CE Service manual

Danfoss

Danfoss VLT 2800 Series Quick setup

ABB

ABB ACQ580-01 Series Quick installation and start-up guide

YASKAWA

YASKAWA CANopen SI-S3 Technical manual

GE D20A6 instructions

Unex

Unex MC-D-250-1000-050W-TW operating manual

Geckodrive

Geckodrive G213V manual

ABB

ABB RSYC-01 user manual

Rockwell Automation

Rockwell Automation PowerFlex 700S Programming manual

WEG

WEG DeviceNet CFW500 user manual

Siemens

Siemens SINAMICS G List manual

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Operating instructions & installation instructions

SOMFY

SOMFY JR RU 30 instructions