Allen-Bradley PowerFlex 4M User manual

Publication 20P-IN051A-EN-P

PowerFlex® DC Drive

Frame D Field Circuit Board

Installation Instructions

What This Kit Includes •Field circuit board

•Ribbon cable at connector XFCD

•Cable at connector X3

•Eleven hexalobular screws

•Static strap

Tools That You Need •Phillips®screwdriver

•Hexalobular screwdriver

Phillips®is a registered trademark of Phillips Screw Company.

What You Need to Do To install the field board:

❐ Step 1: Remove power from the drive

❐ Step 2: Remove the protective covers

❐ Step 3: Remove the existing field board

❐ Step 4: Install the new field board

❐ Step 5: Replace the protective covers and document the change

ATTENTION: Only qualified personnel familiar with DC drives

and associated machinery should plan or implement the installation,

start-up and subsequent maintenance of the system. Failure to comply

may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, ensure that all

power to the drive has been removed before performing the following.

ATTENTION: This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against

Electrostatic Damage” or any other applicable ESD protection

handbook.

Publication 20P-IN051A-EN-P

Step 1: Remove Power

from the Drive

1. Remove and lock-out all incoming power to the drive.

Step 2: Remove the

Protective Covers

1. Loosen, but do not remove, the four hexalobular screws that secure the top

control pan cover to the drive, then slide the cover up and off the drive

chassis (see Figure 1 on page 3). Tightening torque is noted in the

illustration for reassembly.

2. Disconnect the DPI cable from the HIM assembly (if present) (see Figure

1 on page 3).

Important:A communication cable connects the HIM assembly to the

Control board mounted on the control pan. Therefore, the

bottom control pan cover and HIM assembly cannot be fully

removed from the drive until the cable is disconnected. Step 4

details this connection.

3. Loosen, but do not remove, the four hexalobular screws that secure the

bottom control pan cover to the drive, then slide the cover up and off the

drive chassis (see Figure 1 on page 3). Tightening torque is noted in the

illustration for reassembly.

ATTENTION: Remove power before making or breaking cable

connections. When you remove or insert a cable connector with

power applied, an electrical arc may occur. An electrical arc can

cause personal injury or property damage by:

•sending an erroneous signal to your system’s field devices,

causing unintended machine motion

•causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the

module and its mating connector. Worn contacts may create electrical

resistance.

L1 L2 L3

Publication 20P-IN051A-EN-P

Figure 1 Cover Removal

4. Disconnect the HIM communication cable from the connector on the upper

right corner of the Control board and remove the bottom cover.

Disconnect

DPI cable

Top control

pan cover

Bottom control

pan cover

Tightening torque:

1.5 N•m (13 lb•in)

T15

Pull tabs out

to disconnect

cable.

Publication 20P-IN051A-EN-P

Step 3: Remove the

Existing Field Board

1. Loosen the eight hexalobular screws that secure the protective plastic cover

to the control pan and remove the cover.

PFC-XX

Loosen

screws

Loosen

screws

Loosen

screw

Loosen

screw

Field board

Publication 20P-IN051A-EN-P

Important: Mark all connections and wires before removal to avoid

incorrect wiring during reassembly.

2. Disconnect the cables from connector XFCD and X3 on the field board.

3. Remove the eleven hexalobular screws that secure the field board to the

control EMI shield and remove the board.

Figure 2 Field Circuit Board Layout

Step 4: Install the New

Field Board

Install the new field board in reverse order of removal as detailed in Step 3:

Remove the Existing Field Board on page 4.

• Inspect the cables that connect to connectors XFCD and X3 on the field

board for burn marks, cracks or a loose connector. If necessary, replace the

existing cables with the new cables provided.

XFCD X3

TA_1

PFC-XX

R1R4

C4C7

Note: Field board for 70A field supply shown.

T25

Tightening torque:

2.5…4.0 N•m

(22…35 lb•in)

Tightening torque:

1.0…1.2 N•m

(9…10.5 lb•in)

T25

Publication 20P-IN051A-EN-P - May 2010

www.rockwellautomation.com

mericas:

Rockwell

Automation,

1201

South

Second

Street,

Milwaukee,

53204-2496

USA,

Tel:

(1) 414.382.2000

Fax:

(1)

414.382.4444

Europe/Middle East/Africa:

Rockwell

Automation

SA/NV,

Vorstlaan/Boulevard

du Souverain

36,

1170 Brussels,

Belgium,

Tel:

(32) 2 663

0600,

Fax:

(32) 2 663 0640

sia

Pacific:

Rockwell

Automation,

Level 14,

Core F,

Cyberport 3,

100 Cyberport Road,

Hong

Kong,

Tel:

(852) 2887 4788,

Fax:

(852) 2508 1846

Power, Control and Information Solutions

Step 5: Replace the

Protective Covers and

Document the Change

1. Replace the protective covers in the reverse order of removal as

described in Step 2: Remove the Protective Covers on page 2.

2. Install DPI cable (if present).

3. Record the installation of the new field board and date of installation on

the Field Installed Option label on the side of the drive (as shown

below).

Related Documentation Allen-Bradley publications are available on the internet at

www.rockwellautomation.com/literature.

For . . . Read this document

Publication

Number

In depth information regarding the

operation of PowerFlex Digital DC drives

User Manual - PowerFlex Digital DC Drives 20P-UM001…

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