Allen-Bradley CompactLogix 5480 User manual

CompactLogix 5480 Controller

Catalog Number 5069-L46ERMW

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 5069-UM002A-EN-P - January 2019 3

Table of Contents

Preface

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1

CompactLogix 5480 System Minimum Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Software Application Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 14

Controller Firmware and Logix Designer Application

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Real-time Control and Windows Environment in the

Same Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Controller Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CompactLogix 5480 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Design a CompactLogix 5480 System . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Power the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

MOD Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SA Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Uninterruptible Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Secure Digital (SD) Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Replaceable Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Remove the Top Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Install the Top Replacement Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Remove the Bottom Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Install the Bottom Replacement Fan . . . . . . . . . . . . . . . . . . . . . . . . 40

Chapter 2

Connect to the Controller Out-of-box State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Configure EtherNet/IP and USB Drivers on Your

Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Configure the EtherNet/IP Communication

Driver in RSLinx Classic Software . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Configure the Ethernet Devices Drivers in RSLinx

Classic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Configure the USB Communication Driver . . . . . . . . . . . . . . . . . 49

Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Connect an Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Connect a USB Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Set the Controller IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Multiple Ethernet Ports on Controller . . . . . . . . . . . . . . . . . . . . . . 53

Set the IP Address with the BOOTP-DHCP

EtherNet/IP Commissioning Tool. . . . . . . . . . . . . . . . . . . . . . . . . . 55

Disable BOOTP/DHCP with the BOOTP-DHCP

EtherNet/IP Commissioning Tool. . . . . . . . . . . . . . . . . . . . . . . . . . 58

Disable BOOTP/DHCP with RSLinx Classic Software . . . . . . 59

Set the Controller IP Address with the DHCP Server . . . . . . . . 61

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Set the Controller IP Address with RSLinx Classic Software . . 64

Set the Controller IP Address with the Logix Designer

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Use a Secure Digital Card to Set the Controller IP Address . . . 68

Update Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Download Only Controller Firmware Files . . . . . . . . . . . . . . . . . . 69

Download Controller Firmware Files as Part of the

Windows Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Chapter 3

Start to Use the Controller Create a Logix Designer Application Project. . . . . . . . . . . . . . . . . . . . . 79

Go Online with the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Use RSWho to Specify a Communication Path to

Go Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Use a Recent Communications Path to Go Online . . . . . . . . . . . 84

Use the Controller Status Menu to Go Online . . . . . . . . . . . . . . . 84

Download a Project to the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Use the Who Active Dialog Box to Download . . . . . . . . . . . . . . . 85

Use the Controller Status Menu to Download . . . . . . . . . . . . . . . 86

Upload from the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Use the Who Active Dialog Box to Upload . . . . . . . . . . . . . . . . . . 87

Use the Controller Status Menu to Upload . . . . . . . . . . . . . . . . . . 89

Choose the Controller Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . 90

Use the Mode Switch to Change the Operating Mode . . . . . . . . 91

Use the Logix Designer to Change the Operating Mode . . . . . . 92

Change Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Use the Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Controller Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

COS Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Disable the Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Chapter 4

Use the Secure Digital Card Store to the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Load from the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Controller Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

User-initiated Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Other Secure Digital Card Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Chapter 5

EtherNet/IP Network Network Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

EtherNet/IP Network Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Software for EtherNet/IP Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Nodes on an EtherNet/IP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Devices Included in the Node Count. . . . . . . . . . . . . . . . . . . . . . . 118

Devices Excluded from the Node Count. . . . . . . . . . . . . . . . . . . . 118

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Table of Contents

EtherNet/IP Network Topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

DLR Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Linear Network Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Star Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Integrated Architecture Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

EtherNet/IP Network Communication Rates . . . . . . . . . . . . . . . . . . 123

Socket Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Chapter 6

Connect to Different EtherNet/IP

Network Levels

Available Network Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Connect to an Enterprise-level Network . . . . . . . . . . . . . . . . . . . . . . . 129

Connect to a Device-level Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Ports A1 and A2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Port B1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

EtherNet/IP Modes with Ports A1 and A2 . . . . . . . . . . . . . . . . . . . . . 131

Dual-IP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Linear/DLR Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Overlapping IP Address Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Configure the EtherNet/IP Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Configure Dual-IP Mode in the Logix Designer Application . 136

Configure Dual-IP Mode in RSLinx Classic Software. . . . . . . . 138

Configure Linear/DLR Mode in the Logix Designer Application .

140

Configure Linear/DLR Mode in RSLinx Classic Software . . . 142

Change the EtherNet/IP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Change the EtherNet/IP Mode in the Logix Designer Application

145

Change the EtherNet/IP Mode in RSLinx Classic Software . . 147

Internet Protocol Configuration in Logix Designer Application . .

150

Port Configuration in RSLinx Classic Software . . . . . . . . . . . . . 151

Controller Functionality Considerations . . . . . . . . . . . . . . . . . . . 152

DNS Requests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

DNS Request Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

SMTP Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Use Socket Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Send Message Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Software Display Differences for EtherNet/IP Modes . . . . . . . . . . . 155

Chapter 7

Use I/O Modules Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Add Local I/O Modules to a Project . . . . . . . . . . . . . . . . . . . . . . . 159

Electronic Keying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Remote I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Add Remote I/O Modules to a Project . . . . . . . . . . . . . . . . . . . . . 166

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Table of Contents

Add to the I/O Configuration While Online . . . . . . . . . . . . . . . . . . . 175

Modules and Devices That Can Be Added While Online . . . . 176

Determine When Data Is Updated . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Input Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Output Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Chapter 8

Develop Control Applications Elements of a Control Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Event Task with Compact 5000 I/O Modules . . . . . . . . . . . . . . 184

Task Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Scheduled and Unscheduled Programs . . . . . . . . . . . . . . . . . . . . . 187

Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Parameters and Local Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Programming Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Add-on Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Extended Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Access the Module Object from an Add-On Instruction . . . . . . . . . 193

Create the Add-On Instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Monitor Controller Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Controller Communication Interaction with Control Data. . . . . . 195

Produce and Consume (Interlock) Data. . . . . . . . . . . . . . . . . . . . . . . . 197

Requested Packet Interval (RPI) of Multicast Tags . . . . . . . . . . 198

Send and Receive Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Determine Whether to Cache Message Connections . . . . . . . . 200

Monitor I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Determine If I/O Communication Has Timed Out . . . . . . . . . 201

Determine If I/O Communication to a Specific I/O

Module Has Timed Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Automatic Handling of I/O Module Connection Faults . . . . . 202

Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Chapter 9

Develop Motion Applications Motion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Motion Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Obtain Axis Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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Chapter 10

Commercial Operating System System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Clock Synchronization with Logix Control Engine. . . . . . . . . . 212

Functions Like a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

Memory Dedicated to Windows-based Activities. . . . . . . . . . . . 213

Ports Dedicated to Windows-based Activities. . . . . . . . . . . . . . . 214

Use the Reset Button with the COS . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Data Exchange Between the COS and Logix Control Engine . . . . 221

FactoryTalk Linx Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

FactoryTalk Linx Gateway Software. . . . . . . . . . . . . . . . . . . . . . . . 221

Restrictions With the COS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

State Changes on the COS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Methods of Changing the COS State. . . . . . . . . . . . . . . . . . . . . . . 223

Security Settings on the COS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

COS Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

Install Software Application from External Network . . . . . . . . 225

Inactivity Lock and Screen Saver Settings . . . . . . . . . . . . . . . . . . . 226

Password Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Account Lockout Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Internet Explorer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Removable Media Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Driver Signature Enforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Use the Operating System Utilities Tool to Reinstall

the COS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Maintain Power to Controller After Successful

COS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Use the Windows Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Considerations Before You Use the Windows Kit . . . . . . . . . . . 234

Obtain Windows Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Install the Windows Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Chapter 11

Troubleshoot the Controller Controller Diagnostics with Logix Designer Application . . . . . . . . 241

Warning Symbol in the I/O Configuration Tree . . . . . . . . . . . . 242

Controller Status after a Module Fault . . . . . . . . . . . . . . . . . . . . . 242

Categories on I/O Module Properties Dialog Box . . . . . . . . . . . 244

Notification in the Tag Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

Fault Information in Controller Properties Dialog Box . . . . . . 248

Port Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

Advanced Time Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

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Controller Diagnostics with RSLinx Classic Software . . . . . . . . . . . 256

General Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

Port Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Connection Manager Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

USB Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Controller Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Home Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Faults Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Tasks Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Diagnostics Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266

Ethernet Port Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Advanced Diagnostics Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Browse Chassis Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Other Potential Issues to Troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . 272

Continuous Task Sends Output Data at High Rate. . . . . . . . . . 272

Immediate Output Instructions Issued at High Rate. . . . . . . . . 273

Integrated Motion On an EtherNet/IP Network Traffic

Priority Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273

Appendix A

Status Indicators 4-Character Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

General Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

Major Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

I/O Fault Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

Controller Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

RUN Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

FORCE Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

FAN 1/2 Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

SD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

EtherNet/IP Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

NET A1, A2, and B1 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

LINK A1, A2, and B1 Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . 287

SPEED X1 Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

LINK X1 Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288

Power Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

MOD Power Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

SA Power Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . 290

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

Rockwell Automation Publication 5069-UM002A-EN-P - January 2019 9

Preface

This manual explains how to use the CompactLogix™ 5480 controllers.

Make sure that you are familiar with the following:

• Use of a controller in a Logix 5000™ control system

• Use of an EtherNet/IP™ network

• Use of Rockwell Automation® software, for example:

– Studio 5000 Logix Designer®

– RSLinx® Classic

– ControlFLASH™

– FactoryTalk® Linx

• Use of Windows 10 IoT Enterprise LTSB 64-bit operating system;

referred to as the COS (commercial operating system) throughout the

rest of this publication

If you use the COS, we recommend that you use the following resources

to become more familiar with how to use a COS:

–Windows 10 IoT platform powers the intelligent edge from

Microsoft® Corporation, available at: https://www.microsoft.com/

en-us/windowsforbusiness/windows-iot

– Rockwell Automation Knowledgebase articles that describe how to

use the Windows 10 operating system with Rockwell Automation

products. The Knowledgebase is available at:

https://rockwellautomation.custhelp.com/

IMPORTANT The CompactLogix 5480 controller has a licensed, pre-installed COS

on it.

You are not required to use the COS on the controller.

10 Rockwell Automation Publication 5069-UM002A-EN-P - January 2019

Preface

Additional Resources The following documents contain additional information concerning related

products from Rockwell Automation.

Table 1 - Additional Resources

Resource Description

CompactLogix 5480 Controller

Specifications Technical Data,

publication 5069-TD002

Provides specifications for CompactLogix 5480 controllers.

CompactLogix 5480 Controllers

Installation Instructions, publication

5069-IN019

Describes how to install a CompactLogix 5480 controller.

CompactLogix System Selection

Guide, publication 1769-SG001

Provides information about how to design and select components for a

CompactLogix system.

Compact 5000 I/O Modules and

EtherNet/IP Adapters Specifications

Technical Data, publication 5069-

TD001

Provides specifications, wiring diagrams, and functional block diagrams for

Compact 5000™ I/O modules and EtherNet/IP adapters.

Replacement Guidelines: Logix 5000

Controllers Reference Manual,

publication 1756-RM100

Provides guidelines on how to replace the following:

• ControlLogix® 5560/5570 controller with a ControlLogix® 5580

controller

• CompactLogix 5370 L3 controllers with a CompactLogix 5480 controller

Compact 5000 Digital I/O Modules,

publication 5000-UM004

Provides information on how to install, configure, and operate Compact

5000 digital I/O modules.

Compact 5000 Analog I/O Modules

User Manual, publication 5000-

UM005

Provides information on how to install, configure, and operate Compact

5000 analog I/O modules.

Compact 5000 High-speed Counter

Module User Manual, publication

5000-UM006

Provides information on how to install, configure, and operate a

Compact 5000 high-speed counter modules.

EtherNet/IP Communication Modules

in Logix 5000 Control Systems User

Manual, publication ENET-UM004

Describes how to use 5000 Series EtherNet/IP communication modules.

Ethernet Design Considerations

Reference Manual, publication

ENET-RM002

Describes the following Ethernet concepts:

• Overview

• Network layout and components

• Network infrastructure devices

• Network infrastructure features

•Protocol

EtherNet/IP Socket Interface

Application Technique, publication

ENET-AT002

Describes the socket interface that you can use to program MSG

instructions to communicate between a Logix 5000™ controller and

Ethernet devices that do not support the EtherNet/IP application protocol.

EtherNet/IP Embedded Switch

Technology Application Guide,

publication ENET-AP005

Describes how to install, configure, and maintain linear and Device Level

Ring (DLR) networks by using Rockwell Automation® EtherNet/IP devices

that are equipped with embedded switch technology.

Integrated Architecture® and CIP Sync

Configuration ApplicationTechnique,

publication IA-AT003

Provides information on CIP Sync™ and the IEEE 1588-2008 Precision Time

Protocol.

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