Allen-Bradley 1336 PLUS II User manual

Instructions

This document provides information on upgrading the 1336 PLUS II

ﬁrmware, including a description of the Flash memory used in the

drive and the procedures required for downloading the latest ﬁrmware

revision. For detailed drive information, refer to 1336 PLUS II User

Manual, publication 1336 PLUS-5.3.

What is Flash Memory?

The drive ﬁrmware (including parameter layout and operating

algorithms) resides in a form of programmable read-only memory

called “Flash Memory.” Flash memory allows the user to easily

upgrade the drive ﬁrmware locally using a standard computer and the

supplied Firmware Download Module. The latest ﬁrmware ﬁles are

available on the Internet or from your local Allen-Bradley Sales

Ofﬁce.

Firmware Download

Requirements

The necessary ﬁle can be downloaded to the module with a computer

having the following:

• Disk drive (hard and/or ﬂoppy).

• Standard communications program capable of XMODEM

protocol.

• Standard serial “COM” port and connecting cable (see below).

In addition, the following is recommended:

• IBMcompatible computer with MicrosoftWindowsOperating

System.

• Internet access and browser software.

Required Communications

Cable

A standard serial communications cable wired as shown, is required.

This cable interconnects the computer and Flash Download Module.

Flash Download Module

9 Pin Female

D-Shell Connector

PC COM Port

9 Pin Male

D-Shell Connector

COM

1336 PLUS II Firmware Download

Module

Catalog Number 1336F-FDM

Allen-Bradley Replacements

21336 PLUS II Firmware Download Module

Main Control Board Power

Requirements

In order to upgrade ﬁrmware, the Main Control Board must have

power applied. This can be accomplished through one of the

following methods:

•Application of AC line voltage per instructions in Chapter 2 of

the 1336 PLUS II User Manual. This is the normal method for

installed drives.

•External power supply through the auxiliary 24V DC input at

terminal block TB4 (B frame & up, see Auxiliary Inputs – TB4,

TB6 in the User Manual).

•External power supply through power connector on module (all

drives). This method does not power the entire logic section, but

provides enough power to activate the ﬂash memory. This is the

best method for drives not yet installed. The external supply must

provide 6.0 - 9.0V DC, 0.5A and is connected on the right-side of

the module (see Figure 1).

Important:

Do Not apply power until instructed to do so.

Installation Procedure Important:

During the time that the ﬂash memory is being upgraded,

the drive will be in a “non-operational state” and will not

havetheabilitytocontrolthemotor.Becertainthatplacing

the drive in a non-operational state is acceptable.

1. Remove and lock-out all incoming power to the drive.

2. If a HIM (or other snap-in module) is installed, remove it by

carefully squeezing the locking tabs-in and pulling-out.

3. A Frame Drives - If a Control Interface Board (L option) is

installed, carefully remove the board by loosening the 2 captive

screws. Position the board and attached wires off to the side of the

chassis.

4. Locate a spare jumper on the Main Control Board and install it at

J20 (see Figure 1). This jumper allows the ﬂash EEPROM to be

overwritten with a new version of ﬁrmware.

!ATTENTION: This drive and module contain ESD

(Electrostatic Discharge) sensitive parts and assemblies.

Static control precautions are required when installing,

testing, servicing or repairing this assembly. Component

damage may result if ESD control procedures are not

followed. If you are not familiar with static control

procedures, reference publication 8000-4.5.2, “Guarding

AgainstElectrostaticDamage”oranyotherapplicableESD

protection handbook.

!ATTENTION: To avoid a shock hazard, assure that all

power to the drive has been removed before proceeding. In

addition, verify that the DC bus has discharged by

measuring across the “+DC” and “–DC” terminals of TB1

with a voltmeter. The voltage should be 0.0VDC.

1336 PLUS II Firmware Download Module 3

Figure 1

Component Locations

5. Install the Flash Download Module in the Main Control Board

cradle – place the guide tab into the slot, making sure the module

connector lines up with the connector on the Main Control Board.

Press the module until the 4 locking tabs lock in place.

6. Connect the communications cable (refer to page 1) between the

9 pin D-Shell Communications Connector on the Flash

Download Module and the selected computer COM port.

7. Apply power using one of the methods described on page 2.

When power is applied, the POWER SUPPLY and STOP status

LEDs on the Main Control Board should illuminate. If an

external power supply is used, the FAULT LED may also be

illuminated.

Obtaining the Files Copying the Files to the Computer

8. This procedure assumes that you are using Windows95. The

procedure may vary if a different computer/operating system is

used.

A. If you obtained the ﬁle on a ﬂoppy disk, verify that you have

the correct ﬁle using the information in step C. Then proceed

to step 9.

B. Using an Internet browser such as Netscape Navigatoror

MicrosoftInternet Explorer, access the 1336 PLUS II

download page on the World Wide Web at:

http://www.ab.com/drives

then select . . .

“

Software

”followed by . . .

“

Flash ROM Updates

”

The ﬁles available for downloading will be listed.

Frames A1 - A4 Frames B - G

J20

J14 Spare Jumpers Status LEDs

Status LEDs

Spare Jumpers

Flash

Download Module

External Power Connector

Communications Connector

Control Interface Option Location J20 J14

ANALOG I/O

SLOT B

8642

7531

J10

ANALOG I/O

SLOT A

7531

POWER

SUPPLY

RUN

STOP

FAULT

POWER

SUPPLY

RUN

STOP

FAULT

ANALOG I/O

SLOT B

8642

7531

J10

ANALOG I/O

SLOT A

7531

Allen-Bradley Replacements

41336 PLUS II Firmware Download Module

C. Verify the ﬁles using the information below.

To properly complete all download functions, certain

information contained in a “readme” ﬁle must be read and

recorded. The “readme” ﬁle will have the same version

number and a “.txt” ﬁle type (i.e. Read1004.txt). You should

obtain both ﬁles (i.e. V_x.xxxf.bin and Readxxxx.txt).

Important:

Verify that the “.bin” ﬁle has an “f”

(V_x.xxxf.xxx). If you cannot locate the correct

ﬁle, contact your local Sales Ofﬁce.

If you obtained the ﬁles on a ﬂoppy disk, proceed to step 9.

D. Select the ﬁrst ﬁle to initiate the save dialog box. Select a

convenient location on your computer to save the ﬁle, then

choose “Save.” Repeat for the second ﬁle. Exit your browser

software.

9. Locate the readme ﬁle on your computer using Windows

Explorer. “Double-click” on the ﬁle to open/view it. The ﬁle

information will be displayed on the screen, along with any notes

concerning software changes or installation tips.

Record the information below and close the window.

V_ 1 . 004 f .bin

Version Major Revision

Level Minor Revision

Level Serial Flash

Version File Type

Major rev levels

may include new

features, updated

drive identiﬁcation

(newly released

sizes) or software

corrections.

Minor revs may

include corrections

to languages, etc.

The ﬁle for a 1336

PLUSII Drivemust

have an “f.”

bin=binary

txt=text

Item Readme File Information Current Drive Firmware

(will be completed in Step 15)

File Name

Firmware Revision

Boot Block

DSP Main Block

1336 PLUS II Firmware Download Module 5

Establishing Communications

with the Drive Setting Up the Communications Program

10. Start the XMODEM communications program. The following

examples demonstrate the use of HyperTerminal (supplied with

Windows 95 operating system). Other programs will be similar.

From the Start menu, choose:

“

Programs -> Accessories -> HyperTerminal

”

11. With the Hyperterminal window active, double click the

Hypertrm.exe

icon

Connection Description window

– enter a name and select

“OK.”

Allen-Bradley Replacements

61336 PLUS II Firmware Download Module

Phone Number window

– locate the Connect using: menu and

choose “Direct to Com1,” then select “OK.” If a different

COM port is being used, substitute the appropriate one for

your computer setup.

COM Properties window

– locate the Bits per second menu

and choose “9600” (default of the drive). Choose “None” for

Flow control and then select “OK.”

1336 PLUS II Firmware Download Module 7

Transferring the File to the Drive

12. Press the Enter key on your computer once to signal the drive –

an introduction screen will be displayed.

13. Press “F” to enter the Flash Mode. You are now prompted to

conﬁrm your choice “Are you sure?” (y or n).

Important:

During the time that the ﬂash memory is being

upgraded,thedrivewillbeina“non-operationalstate”

and will not have the ability to control the motor. Be

certainthat placingthe driveina nonoperational state

is acceptable.

Press “Y” to place the drive in flash mode (the Power LED on the

module will illuminate). Press “Enter” to continue.

Allen-Bradley Replacements

81336 PLUS II Firmware Download Module

14. The default baud rate of 9600 should be acceptable under most

conditions. However, to facilitate faster ﬁle transfers, the baud

rate can be changed for communications up to the maximum

drive rate of 115.2 kb (or the maximum computer rate). To use

the default rate, proceed to step 15.

A. Select “

(3) Set Baud rate

” by pressing the “3” key.

B. Select the desired baud rate and note instructions displayed

on the screen.

C. Select “Exit” from the HyperTerminal File menu. Repeat

steps 10 through 13 to change the COM port baud rate to

match the rate just selected.

15. Select “

(1) Display Drive information

” by pressing the “1” key.

This will cause the drive to display information about the current

ﬁrmware versions of both the microprocessor and the Digital

Signal Processor (DSP).

The screen will display Firmware Revision ID for the

microprocessor (which runs most of the features), the DSP Main

Block program (runs the majority of drive functions) and DSP

Boot Block (controls the DSP). The program you download may

or may not have a change to the DSP Main Block (covered later

in this procedure).

Record this data in step 9on page 4, then compare the data. If the

two DSP Main Block revision levels are different, be aware that

further actions will be required in step 19 on page 11.

1336 PLUS II Firmware Download Module 9

16. Select “

(2) Send File to drive

.” A message will appear regarding

correct jumper installation. A string of C’s will then appear,

indicating that the drive is waiting for the ﬁle to be downloaded.

17. From the Transfer menu (top of screen), select “Send File.” Enter

the ﬁle path (location of .bin ﬁle) and choose “Xmodem” as the

protocol, then select “Send.”

The download process will continue until complete. The screen

will be updated as progress continues. The STOP LED on the

Main Control Board will flicker or blink, indicating

communications. If an error message is received, refer to Table

A, “General Troubleshooting,” on page 12.

Important:

Do not interrupt the download procedure. If the

procedure is interrupted, the program in the drive will

be corrupted. The procedure must then be repeated.

Allen-Bradley Replacements

10 1336 PLUS II Firmware Download Module

If the “packet” value is not incrementing and the time remaining

block is continually incrementing, the file transfer is not taking

place. If this occurs, cancel the operation and repeat the entire

procedure, verifying jumper placement, cabling and

communications setup.

When the transfer is complete, the screen will indicate that the

file was successfully transferred and checksums are complete.

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