Allen-Bradley 160-RS1 User manual

FAULT READY

RS232

Serial Comm

COMM

CAT

160-RS1

SER

MADE IN U.S.A.

160-RS1

Serial

Communication

Module

FRN 1.xx

User Manual

Important User Information

Solid state equipment has operational characteristics differing from

those of electromechanical equipment. “Safety Guidelines for the

Application, Installation and Maintenance of Solid State Controls”

(Publication SGI-1.1) describes some important differences between

solid state equipment and hard-wired electromechanical devices.

Because of this difference, and also because of the wide variety of

uses for solid state equipment, all persons responsible for applying

this equipment must satisfy themselves that each intended application

of this equipment is acceptable.

In no event will the Allen-Bradley Company be responsible or liable

for indirect or consequential damages resulting from the use or

application of this equipment.

The examples and diagrams in this manual are included solely for

illustrative purposes. Because of the many variables and requirements

associated with any particular installation, the Allen-Bradley

Company cannot assume responsibility or liability for actual use

based on the examples and diagrams.

No patent liability is assumed by Allen-Bradley Company with

respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part,

without written permission of the Allen-Bradley Company is

prohibited.

Throughout this manual we use notes to make you aware of safety

considerations.

Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Important:

Identiﬁes information that is especially important for

successful application and understanding of the product.

DriveExplorer, DriveTools, DriveTools32, MicroLogix and SLC are trademarks of Rockwell Automation.

PLC and PLC-5 are registered trademarks of Rockwell Automation.

RSLinx and RSLogix 500 are trademarks of Rockwell Software, Inc.

Windows and Windows NT are registered trademarks of Microsoft Corporation

!ATTENTION: Identiﬁes information about practices or

circumstances that can lead to personal injury or death,

property damage, or economic loss.

Shock Hazard labels may be located on or inside the drive

to alert people that dangerous voltage may be present.

Table of Contents

Preface

Using This Manual

Who Should Use This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i

RS1 Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i

Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–ii

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–ii

Chapter 1

Product Overview

Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Conﬁguration DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Chapter 2

Quick Start for Experienced

Users

Required Tools and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

Chapter 3

Installation and Wiring

EMC Directive 89/336/EEC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

Low Voltage Directive 73/23/EEC Compliance . . . . . . . . . . . . . . . . . . . . . 3–1

Module Conﬁguration Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

Setting the Baud Rate – SW1 & SW2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

Setting the Protocol – SW3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3

Selecting the Checksum Mode – SW4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3

Module Installation/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Keypad or Ready/Fault Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Installing the RS1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Removing the RS1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5

Wiring the Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6

Connecting the Communication Cable to the Module. . . . . . . . . . . . . . . . 3–8

Chapter 4

Modes of Operation

Powering Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Power-up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Chapter 5

RS1 Data Table Interface

Supported PCCC Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

Data Table Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

Chapter 6

Parameter Descriptions

RS1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

toc–ii Table of Contents

Chapter 7

Using the RS1 Module with

DriveExplorer™ Software

Required Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

Setting Baud Rates and Conﬁguring the Communications Port . . . . . . . 7–2

Monitoring and Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2

Monitoring Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2

Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2

Uploading Editable Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3

Downloading Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3

Chapter 8

Using the RS1 Module with a

Programmable Controller

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1

Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1

Setting the Drive to Enable Network Control . . . . . . . . . . . . . . . . . . . . . . 8–2

Setting the Baud Rate and Checksum Mode . . . . . . . . . . . . . . . . . . . . . . 8–2

Connecting the Drive to the Programmable Controller. . . . . . . . . . . . . . . 8–2

Controlling the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–2

Program the Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–3

Reading and Writing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–4

Program the Ladder for Parameter Reads and Writes . . . . . . . . . . . . . . . 8–5

Chapter 9

Troubleshooting

LED Indicators and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1

READY LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

COMM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

FAULT LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

RS1/DF1 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–3

Appendix A

Speciﬁcations Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Appendix B

RS1 Module Compatibility

Preface

Using This Manual

The purpose of this manual is to provide you with the necessary

information to apply the Bulletin 160-RS1 Communication Module.

Described in this manual are methods for installing, conﬁguring, and

troubleshooting the RS1 Communication Module.

For information on speciﬁc drive features, refer to the Bulletin 160

User Manual.

Important:

Read this manual in its entirety before installing, operating,

servicing, or initializing the RS1 Module.

Who Should Use This Manual?

This manual is intended for qualiﬁed personnel. To make efﬁcient use

of the Communication Module, you must be able to program and

operate serial communications devices, as well as have an

understanding of the parameter settings and functions of the 160

Drive.

Conventions

In this manual we refer to the:

•160 RS1 Communication Module as Communication Module,

RS1 Module or Module.

•160 SSC Adjustable Frequency AC Drive as the 160 Drive or

drive.

In addition, parameter numbers and names (both 160 Drive and RS1

Module) are shown in bold typeface and follow the format PXX - [*]

where P denotes parameter, XX denotes the two digit parameter

number, and * represents the parameter name.

For example, P01 - [Output Frequency].

RS1 Compatibility

The RS1 Module is compatible with all series of 160 Drives. When

properly connected, the module communicates via RS-232 using the

Allen-Bradley DF1 protocol.

p–ii Preface

Reference Manuals

The following documents contain additional information concerning

Allen-Bradley products. To obtain a copy, contact your local Allen-

Bradley Sales Ofﬁce or visit the “On-Line Publications” area of the

Allen-Bradley home page on the World Wide Web at:

www.ab.com

Safety Precautions

For Read This Document

Publication

Number

Information about the DF1 protocol DF1 Protocol and Command Set Reference Manual 1770-6.5.16

Additional information about networking and the SLC™ 500 SLC 500 Modular Hardware Style Manual 1747-6.2

Information about the AIC+ AIC+ Advanced Interface Converter User Manual 1761-6.4

Instruction set information for the SLC 500 and MicroLogix™

1000

SLC 500 and MicroLogix 1000 Instruction Set

Reference Manual

1747-6.15

For general MicroLogix 1000 information MicroLogix 1000 User Manual 1761-6.3

For DriveExplorer™ information DriveExplorer User Manual 9306-5.0

For 160 SSC Drive Information: 160 SSC User Manual Series A

160 SSC User Manual Series B

160 SSC User Manual Series C

0160-5.0

0160-5.9

0160-5.15

A complete listing of current Allen-Bradley documentation,

including ordering instructions. Also indicates whether the

documents are available on CD-ROM or in multi-languages.

Allen-Bradley Publication Index SD499

A glossary of industrial automation terms and abbreviations Allen-Bradley Industrial Automation Glossary AG-7.1

ATTENTION: Only personnel familiar with 160 Drives,

Communication Modules and associated machinery should

plan or implement the installation, start-up, conﬁguration

and subsequent maintenance of this module. Failure to com-

ply may result in personal injury and/or equipment damage.

ATTENTION: This module contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing,

or repairing this assembly. Component damage may result

if ESD control procedures are not followed. If you are not

familiar with static control procedures, reference Allen-

Bradley Publication 8000-4.5.2, Guarding Against Electro-

static Damage or any other applicable ESD protection

handbook.

ATTENTION: The drive contains high voltage capacitors

which take time to discharge after removal of AC line power.

Before installing or removing the Communication Module,

ensure isolation of mains supply from line inputs L1, L2,

L3 (R, S, T). Wait the recommended amount of time for the

capacitors to discharge to safe voltage levels (refer to the

160 User Manual for recommended time). Failure to do so

may result in personal injury or death.

ATTENTION: When a system is conﬁgured for the ﬁrst

time, the motor must be disconnected from the machine or

process during initial system testing. Hazard of injury or

equipment damage may occur due to unintended or incor-

rect machine motion.

Chapter

Product Overview

This chapter contains the following information:

•The physical layout of the module.

•Location of conﬁguration switches.

•Overview and components.

Module Description

The RS1 Module is an optional interface device designed to provide a

direct, digital link between RS-232 devices and the 160 Drive. The

module connects to the drive through the expansion/keypad port on

the front of the drive. Refer to the ﬁgures 1.1 and 1.2 for general

layout of the module and Chapters 4 or 9 for details on the LED

indicators.

Figure 1.1

Module Front View

FAULT READY

RS232

Serial Comm

COMM

CAT

160-RS1

SER

MADE IN U.S.A.

9 Pin, Female D-Shell Connector

Refer to Chapter 3 for Details

Module Installation Latch

Status LEDs

Refer to Chapters 4 & 9

for Further Information

Nameplate

Provides Firmware Version

and Series Letter

1–2 Product Overview

Conﬁguration DIP Switches

The Communication Module has one four position DIP switch for

setting the baud rate, protocol and checksum type. DIP switches are

located on the rear of the module (see below) and are only accessible

when the module is removed from the 160 Drive. Refer to Chapter 3

for switch conﬁguration information.

Figure 1.2

Module Rear View

1234

SW1 - SW4

DIP Switches

Expansion/Keypad Port

Connector

D-Shell Connector

Module Latch

Chapter

Quick Start for Experienced Users

This chapter can help you start using the RS1 Communication

Module. If you have installed or conﬁgured a network previously and

are familiar with Allen-Bradley communication modules and drives,

this information can help reduce the time of installation. If you are

uncertain, use the full installation/conﬁguration information

beginning in Chapter 3.

We base the procedures here on the assumption that you understand

the basic concepts and know how to program the 160 Drive. In

addition, you should understand electronic process control and be

able to interpret the ladder logic instructions required to generate the

electronic signals that control your application.

Because it is a start-up guide for experienced users, this chapter does

not contain detailed explanations about the procedures listed. It does,

however, reference other chapters in this book where you can get

more information.

If you have any questions or are unfamiliar with the terms used or

concepts presented in the procedural steps, always read the

referenced chapters and other recommended documentation before

trying to apply the information.

This chapter contains the following information:

•What tools and equipment you need.

•When to address, conﬁgure and program the module.

•How to install and wire the Communication Module.

•System power-up procedures.

Required Tools and Equipment

Have the following tools and equipment ready:

•1/8 in. (3.2 mm) ﬂat blade screwdriver.

•Blunt, pointed instrument (not pen or pencil) for setting the DIP

switches.

2–2 Quick Start for Experienced Users

Procedures

Step Action

For Further Information

Refer to . . .

1. Review Attention statements in the Preface.

2. Ensure that power has been removed to the 160 Drive. 160 Drive

User Manual

Verify that the 160 Drive is correctly installed and

wired. Stop Input (TB3-7, TB3-8) must be jumpered

together to start drive.

160 Drive

User Manual

4. Remove Program Keypad Module or Ready/Fault

Indicating Panel from the drive.

Chapter 3

(Installation)

5. Set the RS1 Module’s baud rate, protocol and check-

sum type DIP switches.

Chapter 3

(Installation)

6. Install the RS1 Module. Chapter 3

(Installation)

7. Connect communication cable. Chapter 3

(Installation)

8. Power up the drive and the network. Chapter 3

(Installation)

Conﬁgure the 160 Drive for the RS1 Module so the

drive can accept control logic and speed reference via

the network.

Chapter 8

(Using the RS1 Module

with a Programmable

Controller)

Chapter 7

(Using the RS1 Module

with DriveExplorer

Software)

Set P46 - [Input Mode] to a value of “2.” This will conﬁgure

the drive to accept the logic commands from the network.

Set P59 - [Frequency Select] to “1.” This will conﬁgure the

drive to accept speed commands from the network.

10.

Conﬁgure the RS1 Module parameters for your

application.

For Example:

P103 - [Fault Mode],

P114 - [Application Timeout], etc.

Chapter 6

(Parameter Descriptions)

11. Check for proper operation.

This manual suits for next models

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