Allen-Bradley 1203 Series User manual

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User Manual

Bulletin 1203

Remote I/O

Communications

Module

Cat. Nos. 1203-GD1,

1203-GK1, or 1336-GM1

Firmware 1.xx – 4.xx

Allen-Bradley

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Important User Information

Because of the variety of uses for the products described in this

publication, those responsible for the application and use of this

control equipment must satisfy themselves that all necessary steps

have been taken to assure that each application and use meets all

performance and safety requirements, including any applicable laws,

regulations, codes and standards.

The illustrations, charts, sample programs and layout examples

shown in this guide are intended solely for purposes of example.

Since there are many variables and requirements associated with any

particular installation, Rockwell Automation does not assume

responsibility or liability (to include intellectual property liability) for

actual use based upon the examples shown in this publication.

Rockwell Automation publication SGI-1.1, Safety Guidelines for the

Application, Installation, and Maintenance of Solid-State Control

(available from your local Rockwell Automation office or online at

www.ab.com/manuals/gi), describes some important differences

between solid-state equipment and electromechanical devices that

should be taken into consideration when applying products such as

those described in this publication.

Reproduction of the contents of this copyrighted publication, in

whole or in part, without written permission of Rockwell

Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

Attention statements help you to:

•Identify a hazard.

•Avoid the hazard.

•Recognize the consequences.

Important: Identifies information that is critical for successful

application and understanding of the product.

ATTENTION: Identifies information about practices

or circumstances that can lead to personal injury or

death, property damage or economic loss.

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Summary of Changes

The information below summarizes the changes made to this manual

since the last release.

Updated Information

This manual incorporates the information found in the following two

manuals:

•Bulletin 1203 Remote I/O Communication Module Getting

Started Manual, Publication 1203-5.1.

•Bulletin 1203 Remote I/O Communications Module Reference

Manual, Publication 1203-5.0.

It also contains new information.

Updates and Additions

The information below summarizes the changes to this manual since

its last release:

Page Description

2-5 Important statement added:

Injury or equipment damage can result from loss of PLC or Controller Logic

Commands (Stop, Start, etc.) when all these conditions are true:

- module firmware 3.04 or lower.

- 230.4k baud rate.

- block transfer is enabled (DIP switch SW3-1 is ON).

- block transfers to the module are used (in the ladder program or by DriveTools/

DriveTools32 using a Remote I/O pass thru connection).

Do not use the 230.4k baud rate if you are using a module with 3.04 or earlier

firmware and your program uses block transfers. Use the 57.6k or 115.2k baud

rate instead.

2-6 Attention statement added:

Due to an anomaly in firmware release 4.01, Remote I/O modules that are used

only for block transfer messages require the following configuration: switches for

block transfer and reference/feedback should both be enabled (SW 3.1 and SW

3.3 are ON. SW 3.2 and SW 3.4 through 3.8 are OFF).

This configuration prevents a fault on power up. It does not affect rack I/O

allocation or the ladder logic program because it still fits within 1/4 rack I/O space.

The drive will, however, generate a serial fault if the communications module is

disconnected or loses power.

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End of Summary of Changes

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Table of Contents

Preface

Using This Manual Preface Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Audience for This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Firmware Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Terms and Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3

Rockwell Automation Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4

Chapter 1

Overview Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Description of the Remote I/O Communications Modules . . . . . . . . . . . . 1-1

Features of the Communications Module . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Required Tools and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Overview of Setting Up the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Chapter 2

Configuring the Module Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Safety Precautions and Important Information . . . . . . . . . . . . . . . . . . . . . 2-1

Locating the DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Factory-Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Quick Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Configuring the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Setting Switches on SW3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Setting Switches on SW2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Setting Switches on SW1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Chapter 3

Installing the Module Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Selecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Selecting a Termination Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installing a 1203-GD1 or 1203-GK1 Module. . . . . . . . . . . . . . . . . . . . . . . 3-3

Installing a 1336-GM1 Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Chapter 4

Creating Ladder Logic

Programs

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Understanding the I/O Image Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Settings for the Ladder Logic Program Examples. . . . . . . . . . . . . . . . . . . 4-5

Example PLC Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Example SLC Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Example Logix5550 Ladder Logic Program . . . . . . . . . . . . . . . . . . . . . . 4-12

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ii Table of Contents

Chapter 5

Using Block Transfer Messages Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Understanding Block Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Understanding the Block Transfer Status Word . . . . . . . . . . . . . . . . . . . . . 5-2

Understanding Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Example PLC Block Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Example SLC Block Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Example Logix5550 Block Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Notes Regarding Block Transfer Programming . . . . . . . . . . . . . . . . . . . . . 5-8

Chapter 6

Troubleshooting Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

LEDs on the Remote I/O Communications Module . . . . . . . . . . . . . . . . . . 6-1

FAULT LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SCANport STS LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Health LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Rem I/O ACT LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Rem I/O STS LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Appendix A

Specifications Appendix Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

1336-GM1 Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

1203-GD1 Module Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

1203-GK1 Module Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Appendix B

Supported Block Transfer

Messages

Appendix Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Supported Block Transfer Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Block Transfer Data Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Parameter Value Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Parameter Value Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Parameter Read Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Product ID Number Read. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

Scattered Parameter Value Read. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

Scattered Parameter Value Write. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

Continuous Parameter Value Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

Save/Recall/Initialize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

Fault Command Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17

Fault Queue Entry Read Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18

Fault Queue Size Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20

Trip Fault Queue Number Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

Block Transfer Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22

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Preface

Using This Manual

Preface Objectives

Read this preface to familiarize yourself with the rest of the manual.

In this preface, you will read about the following:

• Intended audience for this manual.

• Purpose of this manual.

• Firmware supported by this manual.

• Terms and abbreviations.

• Safety precautions.

• Rockwell Automation support.

Audience for This Manual

Use this manual if you are responsible for setting up and using a

Remote I/O communications module (Bulletin numbers 1203-GD1,

1203-GK1, or 1336-GM1). You must have previous experience with

and a basic understanding of communications terminology,

configuration procedures, required equipment, and safety precautions.

To use this Remote I/O communications module efficiently, you must

be able to program and operate programmable controllers as well as

have a basic understanding of the parameter settings and functions of

the SCANport™ product with which you are communicating.

Purpose of This Manual

This manual is an installation and user guide for the Remote I/O

communications module. The 1203 Remote I/O communications

modules are available for products that include SCANport.

This manual provides the following information:

• An overview of the Remote I/O communications module.

• Procedures that you need to install, configure, and troubleshoot

the Remote I/O communications module.

• Example ladder logic programs for controlling a product and

using block transfer messages.

Important:

You should read this manual in its entirety before

configuring, installing, operating, or troubleshooting the

Remote I/O communications module.

Firmware Support

This manual supports firmware versions 1.xx to 4.xx (the “xx”

designator may vary). Features that work with specific firmware

versions will be identified.

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P–2Using This Manual

Contents of this Manual

Related Documentation

You can obtain documentation about Allen-Bradley products,

including PLC controllers, SLC controllers, Logix5550 controllers,

and drives, from your local Rockwell Automation office or

distributor. You can also access documents online at

http://www.ab.com/manuals

Application notes are available at

http://www.ab.com/drives/stddrives/faxback/faxback.htm

Terms and Abbreviations

The following terms are specific to this product. For a complete

listing of automation terminology, refer to the Rockwell Automation

Industrial Automation Glossary, Publication Number AG-7.1.

Chapter Title Contents

Preface Using This Manual Descriptions of the audience, purpose, back-

ground, and scope of this manual.

1 Overview Features of the Remote I/O communications

module.

2 Configuring the Module Procedures for setting DIP switches.

3 Installing the Module Procedures for mounting, connecting cables, and

connecting power.

4 Creating Ladder Logic

Programs

Information about addressing, information trans-

fer, and sample programs.

5 Using Block Transfer

Messages

Information about messaging and sample pro-

grams.

6 Troubleshooting Information about troubleshooting the module.

A Specifications Environmental, electrical, and communication

specifications.

B Supported Block Transfer

Messages

Information about block transfer messages.

Terms Definition

Controller A solid-state control system that has a user-programmable memory for

storage of instructions to implement specific functions such

as I/O control, logic, timing, counting, report generation, communica-

tion, arithmetic, and data file manipulation. A controller is also called a

“programmable logic controller” or “processor.”

Remote I/O I/O connected to a processor across a serial link. With a serial link,

remote I/O can be located long distances from the processor.

Remote I/O

Communications

Module

This module connects a SCANport product to a Remote I/O link. There

are three types of Remote I/O communications modules: 1203-GD1

module, 1203-GK1 module, and 1336-GM1 board. The Remote I/O

module is also referred to as “adapter,” “module,” and communications

module.”

SCANport A standard peripheral communications interface for various

Allen-Bradley drives and power products.

SCANport

Peripheral

A device that provides an interface between SCANport and a commu-

nications system such as Remote I/O. It is often referred to as an

adapter or communications module. For example, the Remote I/O

module is a SCANport peripheral.

SCANport

Product

A device that uses the SCANport communications interface to commu-

nicate with one or more peripheral devices. For example, a motor drive

such as a 1336 PLUS is a SCANport product.

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Using This Manual P–3

Safety Precautions

!ATTENTION: Only personnel familiar with SCANport

devices and associated machinery should plan or implement

the installation, start-up, configuration, and subsequent

maintenance of the Remote I/O communications module.

Failure to comply may result in personal injury and/or

equipment damage.

!ATTENTION: The 1336-GM1 board contains Electrostat-

ic Discharge (ESD) sensitive parts and assemblies. Static

control precautions are required when handling this assem-

bly. Component damage may result if ESD control proce-

dures are not followed. If you are not familiar with static

control procedures, refer to Allen-Bradley Publication

8000-4.5.2, Guarding Against Electrostatic Damage or any

other applicable ESD protection handbook.

!ATTENTION: Injury or equipment damage can result

from loss of PLC or Controller Logic Commands (Stop,

Start, etc.) when all these conditions are true:

• module firmware 3.04 or lower.

• 230.4k baud rate.

• block transfer is enabled (DIP switch SW3-1 is ON).

• block transfers to the module are used (in the ladder

program or by DriveTools/DriveTools32 using a

Remote I/O pass thru connection).

Do not use the 230.4k baud rate if you are using a module

with 3.04 or earlier firmware and your program uses block

transfers. Use the 57.6k or 115.2k baud rate instead.

!ATTENTION: Hazard of equipment damage exists. If

block transfer messages are programmed to frequently

write parameter data, the EEPROM (Non-Volatile Storage)

will quickly exceed its life cycle and cause the product to

malfunction. Do not create a program that frequently uses

block transfer messages to write parameter data to a

product. Datalinks do not write to the EEPROM and should

be used for frequently changed parameters.

!ATTENTION: Hazard of equipment damage exits.

Firmware version 3.04 has the following anomaly: If DIP

Switch 2-5 is OFF (No Fault), the product remains in its last

state after a communications loss occurs no matter how DIP

Switch 2-4 is set. If you must use zero data, contact

Rockwell Automation Technical Support.

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