Allen-Bradley Compact 5000 User manual

Compact 5000 I/O Serial Module

Catalog Number 5069-SERIAL

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 5069-UM003A-EN-P - May 2018 3

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1

Compact 5000 I/O Serial Module Compact 5000 I/O Serial Module Overview. . . . . . . . . . . . . . . . . . . . . 11

About the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

Compact 5000 I/O Serial Module

Operation in a Logix 5000 Control

System

Controller and Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . 13

Local I/O or Remote

I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Local I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Remote I/O Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Construct a System That Uses a Compact 5000 I/O Serial Module 16

Power Compact 5000 I/O Serial Module. . . . . . . . . . . . . . . . . . . . . . . . 17

Configure Compact 5000 I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . 18

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5069-ARM and 5069-FPD Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5069-ARM Address Reserve Module. . . . . . . . . . . . . . . . . . . . . . . . 21

5069-FPD Field Potential Distributor. . . . . . . . . . . . . . . . . . . . . . . 22

4Rockwell Automation Publication 5069-UM003A-EN-P - May 2018

Table of Contents

Chapter 3

Compact 5000 I/O Serial Module

Features

Purpose of the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

General Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Software Configurable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Requested Packet Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Fault and Status Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Module Inhibiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Electronic Keying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Module Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Common Module Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Control Line Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Data Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Generic ASCII Data Exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Data Sent with the Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Generic ASCII Transmit Functions. . . . . . . . . . . . . . . . . . . . . . . . . 32

Generic ASCII Receive Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Data Received from the Serial Port in Immediate Mode. . . . . . . 35

Data Received from the Serial Port in Master/Slave

Handshake Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Modbus Master Data Exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Modbus Master Write Command . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Modbus Master Read Command . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Modbus Slave Data Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Modbus Slave Write Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Modbus Slave Read Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Modbus Master Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Modbus Slave Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chapter 4

Configure Compact 5000 I/O

Serial Module

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Create a New Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Discover Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

New Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Discover Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

New Remote I/O Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Edit the Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

General Category. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Connection Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Module Info Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

View the Module Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Rockwell Automation Publication 5069-UM003A-EN-P - May 2018 5

Table of Contents

Chapter 5

Troubleshoot Your Module Module Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Compact 5000 I/O Serial Module Status Indicators. . . . . . . . . . . . . . 73

Appendix A

Module Tags Name Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Generic ASCII and Modbus Slave Name Conventions . . . . . . . 75

Modbus Master Name Conventions . . . . . . . . . . . . . . . . . . . . . . . . 76

Access the Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Channel Configured Generic ASCII Tags. . . . . . . . . . . . . . . . . . . . . . . 77

Channel Configured for Generic ASCII . . . . . . . . . . . . . . . . . . . . . . . . 78

Input Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Output Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Channel Configured for Modbus Master. . . . . . . . . . . . . . . . . . . . . . . . 82

Input Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Output Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Channel Configured for Modbus Slave. . . . . . . . . . . . . . . . . . . . . . . . . . 86

Input Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Output Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Appendix B

Master Command List Master Command List Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . 91

Read Coil Status (Function Code 01) . . . . . . . . . . . . . . . . . . . . . . . 91

Read Input Status (Function Code 02) . . . . . . . . . . . . . . . . . . . . . . 93

Read Holding Registers (Function Code 03). . . . . . . . . . . . . . . . . 94

Read Input Registers (Function Code 04) . . . . . . . . . . . . . . . . . . . 95

Force Single Coil (Function Code 05). . . . . . . . . . . . . . . . . . . . . . . 96

Preset Single Register (Function Code 06) . . . . . . . . . . . . . . . . . . . 98

Force Multiple Coils (Function Code 15) . . . . . . . . . . . . . . . . . . . 99

Preset Multiple Registers (Function Code 16). . . . . . . . . . . . . . . 100

Appendix C

Programming Example Generic ASCII Sample Code Configuration. . . . . . . . . . . . . . . . . . . . 101

Generic ASCII Transmit and Receive Channel Configurations 101

Generic ASCII Sample Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Modbus Sample Code Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Modbus Master Command List. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Modbus Slave Address Mapping Table . . . . . . . . . . . . . . . . . . . . . 104

Modbus Sample Code Configuration Example . . . . . . . . . . . . . . 104

Modbus Master Sample Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Modbus Slave Sample Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

6Rockwell Automation Publication 5069-UM003A-EN-P - May 2018

Table of Contents

Appendix D

ASCII Conversion Tables ASCII Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Rockwell Automation Publication 5069-UM003A-EN-P - May 2018 7

Preface

This manual describes how to use Compact 5000™ I/O Serial modules in Logix

5000™ systems.

Make sure that you are familiar with the following:

• Use of a Logix 5000™ controller

• Use of an EtherNet/IP network, if the serial module is installed in a

remote location that is accessible via the EtherNet/IP network.

• Studio 5000 Logix Designer® environment.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation®.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

IMPORTANT The Compact 5000 I/O Serial module is only compatible with the following

controllers:

• CompactLogix™ 5380

• Compact GuardLogix® 5380

• ControlLogix® 5580

• GuardLogix® 5580

Resource Description

Compact 5000 I/O Serial Module Install Instructions,

publication 5069-IN022 Describes how to install the Compact 5000 I/O Serial

Module.

5069 Compact I/O™ EtherNet/IP Adapter Installation

Instructions, publication 5069-IN003 Describes how to install and wire the

Compact 5000 I/O EtherNet/IP adapters.

Compact 5000 I/O Modules Specifications Technical Data,

publication 5069-TD001 Provides specifications, wiring diagrams, and module

block diagrams Compact 5000 I/O modules

5000 Series Digital I/O Modules in Logix5000 Control

Systems User Manual, publication 5000-UM004 Describes how to use 5000 Series digital I/O modules.

5000 Series Analog I/O Modules in Logix 5000 Control

Systems User Manual, publication 5000-UM005 Describes how to use Compact 5000 I/O analog

modules.

5000 Series High-speed Counter Modules in Logix 5000

Control Systems User Manual, publication 5000-UM006 Describes how to use the Compact 5000 I/O.

EtherNet/IP Communication Modules in 5000 Series

Control Systems User Manual, publication ENET-UM004

Describes how to use Compact 5000 I/O EtherNet/IP

adapters.

CompactLogix 5380 and Compact GuardLogix 5380

Controllers User Manual, publication 5069-UM001 Describes how to use CompactLogix 5380 and

Compact GuardLogix 5380 controllers.

ControlLogix 5580 and GuardLogix 5580 Controllers User

Manual, publication 1756-UM543

Describes how to use ControlLogix 5580 and

GuardLogix 5580 controllers.

Electronic Keying in Logix 5000 Control Systems

Application Technique, publication LOGIX-AT001

Describes how to use electronic keying in Logix 5000

control system applications.

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1 Provides general guidelines for installing a Rockwell

Automation industrial system.

Product Certifications website, http://

www.rockwellautomation.com/global/certification/

overview.page

Provides declarations of conformity, certificates, and

other certification details.

8Rockwell Automation Publication 5069-UM003A-EN-P - May 2018

Preface

To order paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

Rockwell Automation Publication 5069-UM003A-EN-P - May 2018 9

Preface

Notes:

10 Rockwell Automation Publication 5069-UM003A-EN-P - May 2018

Preface

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