Aerotech Ndrive QL User manual

J104

J105

High Voltage

DANGER!

FIREWIRE

DEVICE

NUMBER

STAGE

J106

SYNC

J103

PWRENB/FLT

POWER INPUT

AC1

AC2

AUX I/O

J108

TB101

100-240V~

50/60Hz

2A MAX

ANALOG

I/O

J107

A B

Revision: 1.03.00

Ndrive QL

Hardware Manual

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Global Technical Support

Go to www.aerotech.com/global-technical-support for information and support about your Aerotech products. The website

provides downloadable resources (such as up-to-date software, product manuals, and Help files), training schedules, and

PC-to-PC remote technical support. You can also complete Product Return (RMA) forms and get information about repairs

and spare or replacement parts. For immediate help, contact a service office or your sales representative. Have your

customer order number available before you call or include it in your email.

United States (World Headquarters)

Phone: +1-412-967-6440

Fax: +1-412-967-6870

Email: service@aerotech.com

101 Zeta Drive

Pittsburgh, PA 15238-2811

www.aerotech.com

United Kingdom Japan

Phone: +44 (0)1256 855055

Fax: +44 (0)1256 855649

Email: service@aerotech.co.uk

Phone: +81 (0)50 5830 6814

Fax: +81 (0)43 306 3773

Email: service@aerotechkk.co.jp

Germany China

Phone: +49 (0)911 967 9370

Fax: +49 (0)911 967 93720

Email: service@aerotechgmbh.de

Phone: +86 (21) 3319 7715

Email: service@aerotech.com

France Taiwan

Phone: +33 2 37 21 87 65

Email: service@aerotech.co.uk

Phone: +886 (0)2 8751 6690

Email: service@aerotech.tw

This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the

express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and

may be trademarks of their respective companies.

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Ndrive QL Hardware Manual Table of Contents

Table of Contents

Ndrive QL Hardware Manual 1

Table of Contents 3

List of Figures 4

List of Tables 5

EU Declaration of Conformity 7

Agency Approvals 8

Safety Procedures and Warnings 9

Quick Installation Guide 11

Chapter 1: Introduction 13

1.1. Electrical Specifications 16

1.2. Mechanical Design 17

1.3. Environmental Specifications 18

Chapter 2: Installation and Configuration 19

2.1. Unpacking the Chassis 19

2.2. Electrical Installation 20

2.2.1. Power Input (TB101) 20

2.2.2. I/O and Signal Wiring Requirements 21

2.2.3. Communication Channel Settings 22

2.3. Stage Power and Feedback Connections (J106) 23

2.4. Auxiliary I/O Connector (J108) 25

2.4.1. Position Synchronized Output (PSO) 26

2.4.2. Opto-Isolated Outputs 0-3 28

2.4.3. Opto-Isolated Inputs 0-3 30

2.4.4. High-Speed User Inputs 4-5 32

2.4.5. Analog Output 0 33

2.4.6. Differential Analog Input 0 34

2.5. Analog I/O Connector (J107) 35

2.5.1. Voltage Monitor Output 36

2.5.2. External Voltage Command 37

2.6. Communication 38

2.6.1. FireWire Interface 38

2.6.2. SYNC Interface 40

2.7. PC Configuration and Operation Information 41

Chapter 3: Maintenance 43

3.1. Preventative Maintenance 44

Appendix A: Warranty and Field Service 45

Appendix B: Revision History 47

Index 49

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Table of Contents Ndrive QL Hardware Manual

List of Figures

Figure 1-1: Functional Diagram 15

Figure 1-2: Dimensions 17

Figure 2-1: Power Input Connections 20

Figure 2-2: Connection to Third Party Stage 24

Figure 2-3: PSOInterface 27

Figure 2-4: Outputs Connected in Current Sourcing Mode (J108) 29

Figure 2-5: Outputs Connected in Current Sinking Mode (J108) 29

Figure 2-6: Inputs Connected in Current Sourcing Mode (J108) 31

Figure 2-7: Inputs Connected in Current Sinking Mode (J108) 31

Figure 2-8: High Speed User Inputs (J108) 32

Figure 2-9: Analog Input 0 (J108) 34

Figure 2-10: FireWire Interface 38

Figure 2-11: Sync Interface 40

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Ndrive QL Hardware Manual Table of Contents

List of Tables

Table 1-1: Configuration and Options 14

Table 1-2: Electrical Specifications 16

Table 1-3: Physical Specifications 17

Table 2-1: Power Supply Wiring (TB101) 20

Table 2-2: I/Oand Signal Wiring Specifications 21

Table 2-3: Device Number Switch Settings (S1) 22

Table 2-4: Power and Feedback Connector (J106) 23

Table 2-5: Auxiliary I/O Interface Pin Assignment (J108) 25

Table 2-6: PSO Specifications 26

Table 2-7: PSOOutput Pin Assignment (J108) 26

Table 2-8: Digital Output Specifications 28

Table 2-9: Digital Output Connector Pin Assignment (J108) 28

Table 2-10: PS2815-4 Opto-Device Specifications 30

Table 2-11: Digital Input Connector Pin Assignment (J108) 30

Table 2-12: High Speed Digital Input Connector Pin Assignment (J108) 32

Table 2-13: High-Speed Digital Input Specifications 32

Table 2-14: Analog Output Specifications (J108) 33

Table 2-15: Analog Output 0 Connector Pin Assignment (J108) 33

Table 2-16: Differential Analog Input Specifications (J108) 34

Table 2-17: Analog Input Connector Pin Assignment (J108) 34

Table 2-18: Analog I/O Connector Pin Assignment (J107) 35

Table 2-19: Voltage Monitor Output Connector Pin Assignment (J107) 36

Table 2-20: Voltage Monitor Output Scaling 36

Table 2-21: Voltage Monitor Output Specifications 36

Table 2-22: External Voltage Command Connector Pin Assignment (J107) 37

Table 2-23: External Voltage Command Scaling 37

Table 2-24: External Voltage Command Specifications 37

Table 2-25: FireWire Card Part Numbers 38

Table 2-26: FireWire Repeaters (for cables exceeding 4.5 m (15 ft) specification) 38

Table 2-27: FireWire Cables (copper and glass fiber) 39

Table 3-1: LEDDescription 43

Table 3-2: Troubleshooting 43

Table 3-3: Preventative Maintenance 44

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Table of Contents Ndrive QL Hardware Manual

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Ndrive QL Hardware Manual Declaration of Conformity

EU Declaration of Conformity

Manufacturer

Aerotech, Inc.

Address

101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Product

Ndrive QL

Model/Types

All

This is to certify that the aforementioned product is in accordance with the applicable requirements of the

following Directive(s):

2014/35/EU Low Voltage Directive LVD

2011/65/EU RoHS2 Directive

and has been designed to be in conformity with the applicable requirements of the following documents when

installed and used in accordance with the manufacturer’s supplied installation instructions.

EN 61010-1:2010 Safety requirements for electrical equipment

Authorized Representative:

Simon Smith, European Director

Address:

Aerotech Ltd

The Old Brick Kiln

Ramsdell, Tadley

Hampshire RG26 5PR

Name

/ Alex Weibel

Position

Engineer Verifying Compliance

Location

Pittsburgh, PA

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Declaration of Conformity Ndrive QL Hardware Manual

Agency Approvals

Aerotech, Inc. Model Ndrive QL Drives have been tested and found to be in accordance to the following

listed Agency Approvals:

Approval / Certification: CUS NRTL

Approving Agency: TUV SUD America Inc.

Certificate #: U8 16 06 68995 019

Standards: UL 61010-1:2012; CAN/CSA-C22.2 No. 61010-1:2012; EN 61010-

1:2010

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Ndrive QL Hardware Manual Declaration of Conformity

Safety Procedures and Warnings

The following statements apply wherever the Warning or Danger symbol appears within this manual. Failure

to observe these precautions could result in serious injury to those individuals performing the procedures

and/or damage to the equipment.

W A R N I N G :

To minimize the possibility of electrical shock, bodily injury or death the following precautions

must be followed.

1. Operators must be trained before allowing them to operate the equipment.

2. All service and maintenance must be performed by qualified personnel.

3. Modification or use of this product in an unspecified manner may result in equipment

damage or bodily injury (shock or death).

4. The user must read this manual and related documentation thoroughly before operating the

equipment.

5. Cables can pose a tripping hazard. Securely mount and position all system cables to avoid

potential hazards.

6. This product must be mounted securely. Improper mounting can result in injury and

damage to the equipment.

D A N G E R :

This product contains potentially lethal voltages. To reduce the possibility of electrical shock,

bodily injury or death the following precautions must be followed.

1. Do not connect or disconnect any electrical components or connecting cables while

connected to a power source.

2. Disconnect electrical power before making any mechanical adjustments or performing

maintenance.

3. Do not remove the stage connection (J106) while the controller is engaged. Always remove

ACmains power before making a connection to the controller.

4. To avoid the risk of electric shock, do not touch the piezo stage while it is energized.

5. Make sure the system is properly grounded in accordance with local electrical safety

requirements.

6. Operator safeguarding requirements must be addressed during final integration of the

product.

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Declaration of Conformity Ndrive QL Hardware Manual

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