Aerotech Ndrive FCL User manual

Revision: 1.02.00

Ndrive FCL Hardware Manual

Global Technical Support

Go to www.aerotech.com/global-technical-support for information and support about your Aerotech, Inc. products. The

website supplies software, product manuals, Help files, training schedules, and PC-to-PC remote technical support. If

necessary, you can complete Product Return (RMA) forms and get information about repairs and spare or replacement parts.

To get help immediately, contact a service office or your sales representative. Include your customer order number in your

email or have it available before you call.

United States (World Headquarters)

Email: Support@aerotech.com

Phone: +1-412-967-6440

Fax: +1-412-967-6870

101 Zeta Drive

Pittsburgh, PA 15238-2811

www.aerotech.com

United Kingdom Japan

Email: Support@aerotech.com

Phone: +44 (0)1256 855055

Fax: +44 (0)1256 855649

Email: Support@aerotech.com

Phone: +81 (0)50 5830 6814

Fax: +81 (0)43 306 3773

Germany China

Email: Support@aerotech.com

Phone: +49 (0)911 967 9370

Fax: +49 (0)911 967 93720

Email: Support@aerotech.com

Phone: +86 (21) 5508 6731

France Taiwan

Email: Support@aerotech.com

Phone: +33 2 37 21 87 65

Email: Support@aerotech.com

Phone: +886 (0)2 8751 6690

This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the

express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and

may be trademarks of their respective companies.

Ndrive FCL Hardware Manual Table of Contents

Table of Contents

Ndrive FCL Hardware Manual 1

Table of Contents 3

List of Figures 4

List of Tables 5

EU Declaration of Conformity 7

Agency Approvals 8

Safety Procedures and Warnings 9

Quick Installation Guide 11

Chapter 1: Introduction 13

1.1. Electrical Specifications 15

1.2. Mechanical Design 16

1.3. Environmental Specifications 17

1.4. Drive and Software Compatibility 18

Chapter 2: Installation and Configuration 19

2.1. Communication Channel Settings 19

2.2. Power Connections 20

2.2.1. Control Supply Connections (TB104) 20

2.2.2. Motor Supply Connections (TB201) 21

2.2.3. External Power Supply Options 22

2.2.4. Minimizing ConductedRadiated and System Noise 24

2.3. FireWire Interface 25

2.4. Motor and Feedback Connections (J201) 26

2.4.1. Analog Encoder Inputs (J201) 27

2.5. Position Synchronized Output (PSO)(TB101) 28

2.6. Encoder Input (TB103 A/B) 29

2.6.1. Emergency Stop Sense Input 31

2.7. Encoder Output (J103) 32

2.8. Digital and Analog I/O 34

2.8.1. Digital Inputs (TB102 B) 35

2.8.2. Digital Outputs (TB102 A) 37

2.8.3. Differential Analog Input 39

2.8.4. Analog Outputs (TB102 B) 40

2.9. Laser Output Polarity 41

2.10. PC Configuration and Operation Information 42

Chapter 3: Maintenance 43

3.1. Preventative Maintenance 44

3.2. Board Assembly 45

Appendix A: Warranty and Field Service 47

Appendix B: Revision History 49

Index 51

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Table of Contents Ndrive FCL Hardware Manual

List of Figures

Figure 1-1: NdriveFCL Controller 13

Figure 1-2: Functional Diagram 14

Figure 1-3: Dimensions 16

Figure 2-1: Control Supply Connections 20

Figure 2-2: Motor Bus Input Connections 21

Figure 2-3: Control and Motor Power Wiring using a TM3 Transformer 22

Figure 2-4: Third Party Power Supply Connection 23

Figure 2-5: Encoder Connections (TB103 A/B) 30

Figure 2-6: Emergency Stop Sense Input 31

Figure 2-7: Encoder Outputs 32

Figure 2-8: PSOExternal Sync Input 33

Figure 2-9: Inputs Connected to a Current Sourcing Device 36

Figure 2-10: Inputs Connected to a Current Sinking Device 36

Figure 2-11: Outputs Connected in Current Sourcing Mode 38

Figure 2-12: Outputs Connected in Current Sinking Mode 38

Figure 2-13: Analog Inputs (TB102) 39

Figure 2-14: Analog Outputs (TB102 B) 40

Figure 3-1: Control Board Assembly 45

Figure 3-2: Power Board Assembly 46

4 www.aerotech.com

Ndrive FCL Hardware Manual Table of Contents

List of Tables

Table 1-1: FeatureSummary 13

Table 1-2: Electrical Specifications 15

Table 1-3: Unit Weight 16

Table 1-4: Drive and Software Compatibility 18

Table 2-1: Device Number Switch Settings (S2) 19

Table 2-2: Control Supply Input Wiring (TB104) 20

Table 2-3: 3-Pin Terminal Block Mating Connector Specifications for TB104 20

Table 2-4: Motor Supply Input Wiring (TB201) 21

Table 2-5: 4-Pin Terminal Block Mating Connector Specifications for TB201 21

Table 2-6: FireWire Card Part Numbers 25

Table 2-7: FireWire Repeaters (for cables exceeding 4.5 m (15 ft) specification) 25

Table 2-8: FireWire Cables (copper and glass fiber) 25

Table 2-9: Motor and Feedback Connector Pinout (J201) 26

Table 2-10: 25-Pin D-Style Mating Connector Specifications for J201 26

Table 2-11: Analog Encoder Specifications 27

Table 2-12: PSO Specifications 28

Table 2-13: PSOPins on the TB101 A Connector 28

Table 2-14: PSOPins on the TB101 B Connector 28

Table 2-15: Encoder Input Specifications (TB103) 29

Table 2-16: Encoder Input Connector Pinout (TB103 A) 29

Table 2-17: Encoder Input Connector Pinout (TB103B) 29

Table 2-18: 6-Pin Terminal Block Mating Connector Specifications for TB103 A/B 29

Table 2-19: Cable Part Numbers 29

Table 2-20: ESTOP Pins on the Encoder Input TB103 A Connector 31

Table 2-21: Electrical Noise Suppression Devices 31

Table 2-22: Encoder Output Connector Pinout (J103) 32

Table 2-23: 15-Pin D-Style Mating Connector Specifications for J103 32

Table 2-24: PSOExternal Sync Specifications 33

Table 2-25: Digital Outputs and Differential Analog Inputs Pinout (TB102 A) 34

Table 2-26: Digital Inputs and Analog Outputs Pinout (TB102 B) 34

Table 2-27: 8-Pin Terminal Block Mating Connector Specifications for TB102 A/B 34

Table 2-28: Digital Input Specifications 35

Table 2-29: Digital Inputs Pins on the TB102 B Connector 35

Table 2-30: Digital Output Pins on the TB102 A Connector 37

Table 2-31: Digital Output Specifications 37

Table 2-32: Analog Input Pins on the TB102 A Connector 39

Table 2-33: Differential Analog Input Specifications 39

Table 2-34: Analog Output Pins on the TB102 BConnector 40

Table 2-35: Analog Output Specifications 40

Table 3-1: LEDDescription 43

Table 3-2: Preventative Maintenance 44

Table 3-3: Control Board Fuse Specifications 45

Table 3-4: Power Board Fuses 46

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Table of Contents Ndrive FCL Hardware Manual

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Ndrive FCL Hardware Manual Declaration of Conformity

EU Declaration of Conformity

Manufacturer

Aerotech, Inc.

Address

101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Product

NdriveFCL

Model/Types

All

This is to certify that the aforementioned product is in accordance with the applicable requirements of the

following Directive(s):

2014/35/EU Low Voltage Directive

2011/65/EU RoHS2 Directive

and has been designed to be in conformity with the applicable requirements of the following Standard(s)

when installed and used in accordance with the manufacturer’s supplied installation instructions.

EN 61010-1:2010 Safety Requirements for Electrical Equipment

Authorized Representative:

Simon Smith, European Director

Address:

Aerotech Ltd

The Old Brick Kiln, Ramsdell, Tadley

Hampshire RG26 5PR

Name

/ Alex Weibel

Position

Engineer Verifying Compliance

Location

Pittsburgh, PA

Date

3/26/2019

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Declaration of Conformity Ndrive FCL Hardware Manual

Agency Approvals

Aerotech, Inc. Model NdriveFCL drives have been tested and found to be in accordance to the following

listed Agency Approvals:

Approval / Certification: CUS NRTL

Approving Agency: TUV SUD America Inc.

Certificate #: U8 16 06 68995 021

Standards: UL 61010-1:2012; CAN/CSA-C22.2 No. 61010-1:2012; EN 61010-

1:2010

Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates. Type

the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech certificates.

8 www.aerotech.com

Electrical Safety Ndrive FCL

Safety Procedures and Warnings

This manual tells you how to carefully and correctly use and operate the Ndrive FCL. Read all parts of this

manual before you install or operate the Ndrive FCL or before you do maintenance to your system. To

prevent injury to you and damage to the equipment, obey the precautions in this manual. The precautions

that follow apply when you see a Danger or Warning symbol in this manual. If you do not obey these

precautions, injury to you or damage to the equipment can occur. If you do not understand the information in

this manual, contact Aerotech Global Technical Support

This product has been designed for light industrial manufacturing or laboratory environments. The protection

provided by the equipment could be impaired if the product is used in a manner not specified by the

manufacturer.

N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any

time. All drawings and illustrations are for reference only and were complete and accurate as of this

manual’s release. Refer to www.aerotech.com for the most up-to-date information.

D A N G E R : This product contains potentially lethal voltages. To reduce the possibility of

electrical shock, bodily injury, or death the following precautions must be followed.

1. Disconnect electrical power before servicing equipment.

2. Disconnect electrical power before performing any wiring.

3. To minimize the possibility of electrical shock and bodily injury, extreme care must be

exercised when any electrical circuits are in use. Suitable precautions and protection must

be provided to warn and prevent persons from making contact with live circuits.

4. Do not connect or disconnect any electrical components or connecting cables while

connected to a power source.

5. All components must be properly grounded in accordance with local electrical safety

requirements.

6. Operator safeguarding requirements must be addressed during final integration of the

product.

W A R N I N G : To minimize the possibility of electrical shock, bodily injury or death the

following precautions must be followed.

1. If the product is used in a manner not specified by the manufacturer, the protection

provided by the product can be impaired and result in damage, shock, injury, or death.

2. Moving parts can cause crushing or shearing injuries. Access to all stage and motor parts

must be restricted while connected to a power source.

3. Cables can pose a tripping hazard. Securely mount and position all system cables to avoid

potential hazards.

4. Do not expose this product to environments or conditions outside of the listed

specifications. Exceeding environmental or operating specifications can cause damage to

the equipment.

5. Operators must be trained before operating this equipment.

6. All service and maintenance must be performed by qualified personnel.

www.aerotech.com 9

Ndrive FCL Electrical Safety

10 www.aerotech.com

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