Aerotech XL4s User manual

Revision 2.02

Automation1 XL4s High-Performance

Voice-Coil Drive

HARDWAREMANUAL

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Table of Contents

Automation1 XL4s High-Performance Voice-Coil Drive 1

Table of Contents 3

List of Figures 4

List of Tables 5

EU Declaration of Conformity 7

Agency Approvals 8

Safety Procedures and Warnings 9

Handling and Storage 11

Installation Overview 12

Chapter 1: XL4s Overview 13

1.1. Electrical Specifications 15

1.2. Mechanical Specifications 16

1.2.1. Mounting and Cooling 16

1.2.2. Dimensions 17

1.3. Environmental Specifications 18

1.4. Drive and Software Compatibility 18

Chapter 2: Installation and Configuration 19

2.1. Input Power Connections 19

2.1.1. Control Supply Connector 19

2.1.2. Motor Supply Connector 20

2.1.3. External Power Supply Options 21

2.1.4. Minimizing Noise for EMC/CECompliance 22

2.2. HyperWire Interface 23

2.3. Position Synchronized Output Connector 24

2.4. Encoder Output Connector 25

2.5. Stage Motor and Feedback Connector 27

2.5.1. Analog Encoder Inputs 28

2.6. Digital and Analog I/O Connectors 29

2.6.1. Digital Outputs 30

2.6.2. Digital Inputs 32

2.6.3. Analog Outputs 33

2.6.4. Analog Inputs (Differential) 34

2.7. Encoder Input Connectors 35

2.7.1. Emergency Stop Sense Input 37

2.8. Laser Output Polarity Switch 38

2.9. Sync Port 39

2.10. PC Configuration and Operation Information 39

Chapter 3: Maintenance 41

3.1. Preventative Maintenance 42

3.2. Board Assembly 43

Appendix A: Warranty and Field Service 45

Appendix B: Revision History 47

Index 49

XL4s Hardware Manual Table of Contents

www.aerotech.com 3

List of Figures

Figure 1-1: XL4s High Performance Linear Amplifier 13

Figure 1-2: Functional Diagram 14

Figure 1-3: Dimensions 17

Figure 2-1: Control Supply Connections 19

Figure 2-2: Motor Supply Connections 20

Figure 2-3: Third-Party Power Supply Connection 21

Figure 2-4: Control and Motor Power Wiring using a TM3 Transformer 22

Figure 2-5: Encoder Outputs Schematic 25

Figure 2-6: PSOExternal Sync Input Schematic 26

Figure 2-7: Digital Outputs Connected in Current Sourcing Mode 31

Figure 2-8: Digital Outputs Connected in Current Sinking Mode 31

Figure 2-9: Digital Inputs Connected to Current Sourcing Devices 32

Figure 2-10: Digital Inputs Connected to Current Sinking Devices 32

Figure 2-11: Analog Outputs Schematic 33

Figure 2-12: Analog Inputs Schematic 34

Figure 2-13: Encoder Input Connector Encoder Connections 36

Figure 2-14: ESTOP Sense Input Schematic 37

Figure 2-15: Laser Output Polarity Switch Location 38

Figure 3-1: Control Board Assembly 43

Figure 3-2: Power Board Assembly 44

List of Figures XL4s Hardware Manual

4 www.aerotech.com

List of Tables

Table 1-1: FeatureSummary 13

Table 1-2: Electrical Specifications 15

Table 1-3: Mounting Specifications 16

Table 1-4: Environmental Specifications 18

Table 1-5: Drive and Software Compatibility 18

Table 2-1: Control Supply Connector Wiring Specifications 19

Table 2-2: Mating Connector Part Numbers for the Control Supply Connector 19

Table 2-3: Motor Supply Wiring Specifications 20

Table 2-4: Mating Connector Part Numbers for the Motor Supply Connector 20

Table 2-5: HyperWire Card Part Number 23

Table 2-6: HyperWire Cable Part Numbers 23

Table 2-7: PSOConnector APinout 24

Table 2-8: PSOConnector BPinout 24

Table 2-9: Mating Connector Part Numbers for the PSOConnectors 24

Table 2-10: PSO Specifications 24

Table 2-11: Encoder Output Connector Pinout 25

Table 2-12: Mating Connector Part Numbers for the Encoder Output Connector 25

Table 2-13: PSOExternal Sync Specifications 26

Table 2-14: Stage Motor and Feedback Connector Pinout 27

Table 2-15: Mating Connector Part Numbers for the Stage Motor and Feedback Connector 27

Table 2-16: Analog Encoder Input Specifications 28

Table 2-17: Digital and Analog I/O Connector APinout 29

Table 2-18: Digital and Analog I/O Connector B Pinout 29

Table 2-19: Mating Connector Part Numbers for the Digital / Analog I/OConnectors 29

Table 2-20: Digital Output Specifications 30

Table 2-21: Digital Output Pins on the Digital/Analog I/O A Connector 30

Table 2-22: Digital Input Specifications 32

Table 2-23: Digital Input Pins on the Digital/Analog I/O B Connector 32

Table 2-24: Analog Output Specifications 33

Table 2-25: Analog Output Pins on the Digital / Analog I/O B Connector 33

Table 2-26: Analog Input Specifications 34

Table 2-27: Analog Input Pins on the Digital / Analog I/O B Connector 34

Table 2-28: Encoder Input Connector Specifications 35

Table 2-29: Encoder Input Connector A Pinout 35

Table 2-30: Encoder Input Connector B Pinout 35

Table 2-31: Mating Connector Part Numbers for the Encoder Input Connector 35

Table 2-32: ESTOP Pins on the Encoder Input Connector 37

Table 2-33: Electrical Noise Suppression Devices 37

Table 2-34: Sync-Related Functions 39

Table 2-35: SyncPort Cables 39

Table 3-1: LEDDescription 41

Table 3-2: Troubleshooting 41

Table 3-3: Preventative Maintenance 42

Table 3-4: Control Board Fuse Specifications 43

Table 3-5: Power Board Fuse Specifications 44

XL4s Hardware Manual List of Tables

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List of Tables XL4s Hardware Manual

6 www.aerotech.com

EU Declaration of Conformity

Manufacturer Aerotech, Inc.

Address 101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Product XL4s

Model/Types All

This is to certify that the aforementioned product is in accordance with the applicable requirements

of the following directive(s):

2014/35/EU Low Voltage Directive

2011/65/EU RoHS 2 Directive

EU 2015/863 Amendment RoHS 3 Directive

and has been designed to be in conformity with the applicable requirements of the following

standard(s) when installed and used in accordance with the manufacturer’s supplied installation

instructions.

EN 61010-1:2010 Safety Requirements for Electrical Equipment

Authorized

Representative / Simon Smith, European Director

Aerotech Ltd

The Old Brick Kiln, Ramsdell, Tadley

Hampshire RG26 5PR

Engineer Verifying

Compliance / Alex Weibel

Aerotech, Inc.

101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Date 1/11/2022

XL4s Hardware Manual EU Declaration of Conformity

www.aerotech.com 7

Agency Approvals

Aerotech tested its XL4s drives and found that they obey the standards that follow:

Approval: CUS NRTL

Approving Agency: TUV SUD America Inc.

Certificate #: U8 068995 0031 Rev. 00

Standards: CAN/CSA-C22.2 No. 61010-1:2012 ,

EN 61010-1:2010,

UL 61010-1:2012

Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates.

Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech

certificates.

XL4s Hardware Manual Agency Approvals

www.aerotech.com 8

Safety Procedures and Warnings

IMPORTANT: This manual tells you how to carefully and correctly use and operate the

drive.

lRead all parts of this manual before you install or operate the drive or before you do

maintenance to your system.

lTo prevent injury to you and damage to the equipment, obey the precautions in this

manual.

lAll specifications and illustrations are for reference only and were complete and

accurate as of the release of this manual. To find the newest information about this

product, refer to www.aerotech.com.

If you do not understand the information in this manual, contact Aerotech Global

Technical Support.

IMPORTANT: This product has been designed for light industrial manufacturing or

laboratory environments. If the product is used in a manner not specified by the

manufacturer:

lThe protection provided by the equipment could be impaired.

lThe life expectancy of the product could be decreased.

Safety notes and symbols are placed throughout this manual to warn you of the potential risks at the

moment of the safety note or if you fail to obey the safety note.

The voltage can cause shock, burn, or death.

You are at risk of physical injury.

You could damage the drive.

A surface can be hot enough to burn you.

Your actions, the temperature of the system, or the condition of the atmosphere

that surround the system could start a fire.

Components are sensitive to electrostatic discharge.

Unsecured cables could cause you to:

ltrip and fall

ldrag the product off of its mounting location

ldamage the cable connections.

A blue circle symbol is an action or tip that you should obey. Some examples

include:

lGeneral tip

lRead the manual/section

lWear protective safety equipment (eye protection, ear protection, gloves)

lIf applicable, do not lift unassisted

XL4s Hardware Manual Safety Procedures and Warnings

www.aerotech.com 9

DANGER: To decrease the risk of electrical shock, injury, death, and damage to the

equipment, obey the precautions that follow.

1. Before you do maintenance to the equipment, disconnect the electrical power.

2. Restrict access to the drive when it is connected to a power source.

3. Do not connect or disconnect electrical components, wires, and cables while this

product is connected to a power source.

4. Wait at least ten (10) minutes after removing the power supply before doing

maintenance or an inspection. Otherwise, there is the danger of electric shock.

5. Supply each operator with the necessary protection from live electrical circuits.

6. Make sure that all components are grounded correctly and that they obey the local

electrical safety requirements.

7. Install the necessary precautions to supply safety and protection to the operator.

DANGER: System travel can cause crush, shear, or pinch injuries. Restrict access to all

motor and stage parts while your system is connected to a power source.

WARNING: To prevent damage to the equipment and decrease the risk of electrical

shock and injury, obey the precautions that follow.

1. Make sure that all system cables are correctly attached and positioned.

2. Do not use the cables or the connectors to lift or move this product.

3. Use this product only in environments and operating conditions that are approved

in this manual.

4. Only trained operators should operate this equipment.

Safety Procedures and Warnings XL4s Hardware Manual

10 www.aerotech.com

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