ABSCO SHEDS PPCK Installation guide
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 1
27/4/23
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1620 mm
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 2
27/4/23
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• Ensure that the shed is securely anchored to a solid foundation immediately after construction is
completed.
• It is highly recommended to erect the shed with two or more people.
• Do not sit, stand or walk on the roof of your shed.
RECOMMENDED
5/16” Hex driver bit
Hammer drill Shifter
10mm metal drill bit
10mm masonry drill bit
Pop riveterTinsnipsCordless drill
4.5 mm drill bit
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 3
27/4/23
QTY DESCRIPTION PART # CHK
2STEEL SHEET
1460 x 773 mm PPB
1
STEEL SHEET
1395 mm TO MIDPOINT
x 773 mm
PPG
1
STEEL SHEET
1265 mm TO MIDPOINT
x 773 mm
PPL
1
STEEL SHEET
1395 mm TO MIDPOINT
x 773 mm
PPD
QTY DESCRIPTION PART # CHK
1CHANNEL
1513 mm 57A
1CHANNEL
1513 mm 53B
2CHANNEL
1513 mm 81F
2CHANNEL
1528 mm 81N
4CHANNEL
1513 mm 81E
1JAMB
1120 mm 91A
1JAMB
1100 mm 94C
1JAMB
783 mm 90C
4LIP
230 mm 88D
QTY DESCRIPTION PART # CHK
1
STEEL SHEET
1265 mm TO MIDPOINT
x 773 mm
PPR
2STEEL SHEET
1622 x 773 mm PPA
1STEEL SHEET
1140 x 773 mm PPC
1STEEL SHEET
1203 x 711 mm PPF
QTY DESCRIPTION PART # CHK
1CHANNEL
783 mm 79C
1CHANNEL
1200 mm 64C
1CHANNEL
1140 mm 64A
1CHANNEL
1140 mm 64B
2CHANNEL
773 mm 58C
1JAMB
1203 mm 94A
1JAMB
1203 mm 94B
2JAMB
1480 mm 94D
MIDPOINT
MIDPOINT
MIDPOINT MIDPOINT
Nominal sheet widths are shown
+/- 2 mm is within tolerance
COMPONENTS LIST
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 4
27/4/23
FITTINGS PACK
QTY DESCRIPTION No. CHK QTY DESCRIPTION No. CHK
5
64 mm
BUTT HINGE
6 HOLE
FAST
012A 1
PADBOLT
SUPPORT
PLATE
22C
1DOOR
PLATE 12A 58G x 3/4” SELF
TAPPING SCREW
FAST
013
30 SBS43E POP
RIVET
FAST
009 30 3/16” COUNTERSUNK
BOLTS & NUTS
FAST
004
FAST
005
1DOUBLE DOOR
FITTINGS PACK
PSTK
DBL 3PADBOLT FAST
006
1
8G x 3/8” SELF
TAPPING SCREW
x 220
PACK
220 2PADBOLT
HASP
FAST
007
13 mm
DRILL BIT DRILL 1 PHILLIPS HD
DRIVER BIT
FAST
038
8
3/16” ROUND HD
BOLTS &
NYLOCK NUTS
FAST
002
FAST
003
12 3/16” COUNTERSUNK
BOLTS & NUTS
FAST
004
FAST
005
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 5
27/4/23
COMPONENT OVERVIEW
22A
22C
81E
88C
PPA
PPA
94D
94D
88D
81E
PPG
81E
64C
PPL
90C
PPD
PPR
94A
22A
PPB
88C
94C
PPB
81F
81N
PPF
81N
94B
79C
53B
91A
12A 58C
64A
81E
58C
64B
PPC
57A
81F
Most holes are prepunched.
A 3mm drill bit is supplied for
drilling holes where prepunching
was not possible.
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 6
27/4/23
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 7
27/4/23
1. Layout and overlap two PPB
sheets by one rib as shown.
You’ll need to turn one 180
degrees.
Align them so the two rib holes
overlap and the edge holes are
to the outsides.
2. Fasten with self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
If you can’t see bottom hole twist
the sheet left or right.
Make a new hole with supplied
drill bit if bottom hole is too far
up or down the sheet or not
found.
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
REAR PANEL ASSEMBLY
81F
81F
edge holes to outside
edge holes to outside
- This completes the rear panel -
1 required
FAST001
PPB
PPB
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 8
27/4/23
LID PANEL ASSEMBLY 1. Overlap specified sheets as
shown. Make sure ends are flush.
Where possible, keep sheets in
the same orientation from the
box.
2. Fasten with self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
If you can’t see bottom hole twist
the sheet left or right.
Make a new hole with supplied
drill bit if bottom hole is too far
up or down the sheet or not
found.
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
PPA
PPA
81E
88C
81E
SNAP
T TE
i
SNAP
T TE
i
88C
4. Attach the 88C lips to the
ends, place the face with the
holes on top of the sheet.
Fasten each using five FAST001
self tapping screws into the
prepunched holes.
FAST001
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 9
27/4/23
94C
94D
94D
22C
20mm EDGE ON TOP
15mm EDGE
AT THE BASE
D
D
Let’s assemble the lid bracing
5. Join all components at
prepunched locations as shown
6. Position the lid bracing on the
underside of lid as shown.
Drill through the prepunched
holes of the lid bracing into the
sheeting and secure with 10mm
self tapping screws.
7. fasten the padbolt to plate
50mm off centre to allow the bolt
to lock under the top channel of
the front panel next to the door.
LID PANEL ASSEMBLY
CONTINUED
C
L
80mm
50
- This completes the lid panel -
Absco Industries Assembly Instruction Manual
ABSCO POOL PUMP COVER
MODEL: PPCK
1.52mW x 1.52mD x 1.49mH
Model: PPCK 1.0 10
27/4/23
RIGHT PANEL ASSEMBLY
2. Make sure the ends of the
sheets are flush at overlap before
continuing.
Fasten with 10mm self tapping
screws through prepunched
sheet-to-sheet holes on overlap.
1. Layout and overlap the two
sheets by one rib as shown.
orientate them so the two rib
holes overlap and angled end of
the sheets are both to the top.
3. Attach the top and bottom
channels using the SNAP-TiTE
method.
Make sure you have the short
side of the channel to the
outside of the sheeting
Angled ends to top
PPR
PPD
FAST001
81N
81E
SNAP
T TE
i
SNAP
T TE
i
- This completes the right panel -
Table of contents
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