ABSCO SHEDS CYCHK Installation guide
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 1
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NZ: 0800 466 444
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This kit is applicable to the following sheds:
The addition of this frame kit will increase the
wind rating of the specified sheds to
Wind rating: N3/C1 as per AS4055-2012.
Suitable for specific cyclonic regions
60303HK
45232HK
30292HK
3060HK
3045HK
WARNING: This shed must be anchored to a
100mm thick concrete slab with the concrete
anchors supplied.
Failure to do so will result in the shed not
having the structural integrity required to
endure a severe storms or cyclonic event.
WARNING: Doors must remain closed with
all padbolts properly secured during severe
storms or cyclonic event.
View of frame kit applied to
3060HK
Where information conflicts with the original
instruction manual, this document is to be
referenced.
This instruction manual is to be used during
the initial construction of the structure.
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
• The bracing material supplied is 80 x 40 mm galvanised steel channel, similar to that used in steel
house framing. Some channels are required to be cut to specific lengths using a hacksaw.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately.
• If using a rebated slab ensure that all frame uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit
6mm drill bit
10mm drill bits
metal & masonry
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 3
COMPONENT PACKING LIST
FRAME PACK
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT
DESCRIPTION
PART
No. CHK
4GABLE
WALL BRACE C2750 6 VERTICAL
DOOR BRACE C1555
18
NON-GABLE
WALL AND ROOF
BRACE
C2100 9 HORIZONTAL
DOOR BRACE K0640
4PORTAL
COLUMN C2034 8 FRONT FRAME
HORIZONTAL K0285
4PORTAL
RAFTER C1482 2 FRONT FRAME
MULLION BRACE C1954
C Straight cut to both ends.
J20mm Tab notch on one end only
K20mm Tab notch on both ends
L45mm Lip notch on one end only
M45mm Lip notch on both ends
N20mm Tab notch + 45mm Lip notch
P20mm Tab notch + 45mm Lip notch on both ends
ROne end: 20mm Tab notch + 45mm Lip notch
SSPECIAL NOTCHING, not noted above.
FRAME SECTION IDENTIFICATION GUIDE
The first letter of the part number is used to identify the notching
type. EG. K2940, see below for reference list.
The following digits represent the overall length of the item.
EG. K2940
Part K2940 is a channel that is 2940mm long with a 20mm Tab notch
at each end.
20mm Tab
notch
45mm Lip
notch
20mm Tab
notch
+
45mm Lip
notch
4
5
4
5
2
0
2
0
2
0
C C
C
C
C C
K
K
NOTE:
For 2.3m wide structures the following parts will need to be cut to length.
C1482 to 1106mm
C2750 to 2010mm
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 4
COMPONENT PACKING LIST
FITTINGS AND ACCESSORIES
QTY COMPONENT
DESCRIPTION
PART
No. CHK QTY COMPONENT
DESCRIPTION
PART
No. CHK
1INSTRUCTION
MANUAL IM 2
8G x 3/8” SELF
TAPPING SCREW
(220 PACK)
FAST001
2
10G x 5/8” WAFER
TEK SCREW
(300 PACK)
FAST014 16
3/16” x 1/2”
PAN HD
BOLT
FAST002
1
3mm POP
RIVET
(50 PACK)
FAST009 16 3/16”
NYLOC NUT FAST003
3
45mm HEX
TEK SCREW
(26 PACK)
FAST019 3HINGE
6 HOLE FAST012A
1
DOUBLE DOOR
ANCHOR
BRACKET
BKT12 10 PADBOLT FAST006
4CORNER
BRACKET BKT10 4PADBOLT
HASP FAST007
38 MULTIPURPOSE
BRACKET (MPB) BKT17 8
DOOR
PLATE
4 CO + 4 ZINC
12A
4KNEE
PLATE ZACO193 1PHILLIPS HEAD
DRIVER BIT FAST038
4APEX
PLATE ZACO194 13MM DRILL
BIT DRILL
4
RIDGE
CONNECTOR
PLATE
ZACO9A 15 M10
DYNABOLT FAST015
2
M10 DYNABOLT
M10 NUT & BOLT
BRACKET (12 PK)
ANCHOR
KIT 90 FAST033
HEX HD
TEK SCREW W/ NEO
WASHER 10-16x16mm
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 5
FRAMING OVERVIEW
4 portal frame layout:
60303HK
NOTE: Two portal frames are
supplied in original kit.
*Dimension taken from edge of
slab to centreline of portal frame.
Slab size specified in original
manual.
2 portal frame layout:
45232WK**
NOTE: One portal frame is
supplied in original kit
• Positions of portal frames may differ from the original instruction manual.
• For ease of assembly ALL portal frames shall be erected during the initial construction of the
structure.
1280
928 1675 715*
1675 715*
**For 2.3m wide
structures the following
parts will need to be
cut to length.
C1482 to 1106mm
C2750 to 2010mm
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 6
4 portal frame layout:
3060HK
NOTE: Two portal frames are
supplied in original kit.
2 portal frame layout:
3045HK
NOTE: One portal frame is
supplied in original kit
FRAMING OVERVIEW
• Positions of portal frames may differ from the original instruction manual.
• For ease of assembly front and portal frames shall be erected during initial construction of the
structure.
• Refer to next page for front frame specification
1773 1643*
1430
1430 928 712*
*Dimension taken from edge
of slab to centreline of portal
frame.
Slab dimension specified in
original manual.
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 7
1 portal frame layout:
30292HK
NOTE: No portal frames are
supplied in original kit.
FRAMING OVERVIEW
• Positions of portal frames may differ from the original instruction manual.
• For ease of assembly front and portal frames shall be erected during initial construction of the
structure.
• Refer to next page for front frame specification
*Dimension taken from edge
of slab to centreline of portal
frame.
Slab dimension specified in
original manual.
1470*
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 8
USING SELF DRILLING TEK SCREWS
Self drilling tek screws are an effective means of securing components without the need to pre-drill
holes. By following these instructions you will be able to easily secure your frame kit components.
Self drilling tek screws require an electric or battery
drill for installation, Do not attempt to fasten tek
screws by hand.
If available make sure that the drill has the slow
speed and high torque settings selected.
Fit the supplied driver bit into the chuck of the drill.
Place the tek screw onto the tip of the driver and
place the tek screw into position using the weight
of the drill to prevent it from moving.
Once in position apply a moderate amount of
pressure to the drill
Start slowly, begin to drill the tek screw into the
metal.
Once the tek screw has stabilised while drilling
increase the speed until the tek screw threads ‘bite’
into the metal.
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 9
NOTE:
- Only the horizontal wall frame sections are to be boxed.
- Do not screw any boxed sections until they have been correctly sized as the specific step instructs.
- Roof section, door frames and upright door studs are singular pieces.
- Use self drilling tek screws for all assembly and installation of these sections.
BOXING FRAME SECTIONS
1. All frame sections have one side length of
38mm and another at 40mm.
3. Slide opposing sides together so that
each frame section fits neatly inside the
other.
5. Fix with tek screws.
Use tek screws to fix the two sections and complete a boxed frame member as shown. Make sure that
you alternate tek screw position on opposing sides of the boxed sections. Align tek screws 296mm
apart. This is approximately 2 sheet corrugations in distance. If spaced correctly the screw heads will
line up with corrugations of the sheets and will make for a flush finish against the wall or roof.
2. Slide the 38mm side into the 40mm side
as shown.
4. Apply firm pressure to each side of the
boxed section to firmly lock it into position.
Absco Industries Assembly Instruction Manual
LARGE GABLE SHED
N3/C1 FRAME KIT
FOR HIGHLANDER MODELS
Model: CYCHK 02/03/21 1.2 10
STEP 1 of 2
Refer to “BOXING
FRAME SECTIONS”
for further details
Box the following frame sections
together and fix with tek screws.
• C2300 + C2300 (x1)
• C0240 + C0240 (x1)
• C2034 + N2070 (x2)
Additional framing is supplied in this frame kit.
K0285 (x6) and C2034 (x2)
All other frame parts are supplied in the original shed kit.
NOTE: These frames will need to be trimmed by 25mm
to suit a rebated slab
HIGH FRONT FRAME ASSEMBLY (N3/C1)
C2034
C0100
C2034
N2070
C2300
M1484
ZACO190
ZACO9A
C0240
BKT17 K0285
BKT17
Applies to 30292HK, 3045HK and 3060HK only
This manual suits for next models
5
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