ABB +P906 User manual

ABB low voltage drives

Supplement

External control unit (+P906) for ACH580-04, ACQ580-04 and

ACS580-04 drives

List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section Document

library on the Internet on the inside of the back cover. For manuals not available in the Document library,

contact your local ABB representative.

The code below opens an online listing of the manuals applicable to the product:

Drive hardware manuals and guides Code (English)

External control unit (+P906) for ACH580-04, ACQ580-04 and

ACS580-04 drives supplement

3AXD50000167555

ACH580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048685

ACH580-04 drive modules (250 to 500 kW) quick installation

guide

3AXD50000048686

ACQ580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048677

ACQ580-04 drive modules (250 to 500 kW) quick installation

guide

3AXD50000048678

ACS580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000015497

ACS580-04 drive modules (250 to 500 kW) quick installation

guide

3AXD50000015469

ACS-AP-x Assistant control panels user’s manual 3AUA0000085685

DPMP-02/03 mounting platform for control panels installation

guide

3AUA0000136205

Drive firmware manuals and guides

ACH580 HVAC control program firmware manual 3AXD50000027537

ACH580 drives with HVAC control program quick start-up guide 3AXD50000047658

ACQ580 pump control program firmware manual 3AXD50000035867

ACQ580 drives with pump control program quick start-up guide 3AXD50000048773

ACS580 standard control program firmware manual 3AXD50000016097

ACS580 drives with standard control program quick start-up

guide

3AXD50000048035

Option manuals and guides

Manuals and quick guides for I/O extension modules, fieldbus

adapters, etc.

ACH580-04 manuals ACQ580-04 manuals ACS580-04 manuals

External control unit (+P906)

for ACH580-04, ACQ580-04 and

ACS580-04 drives

3AXD50000167555 Rev A

EFFECTIVE: 2017-09-30

1. Safety

3. Installation

Table of contents

1. Introduction to the supplement

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Hardware description

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. Installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Unpacking the delivery and preparing the module for installation . . . . . . . . . . . . . . . . . . 12

Installing the external control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4. Maintenance

Removing the drive module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5. Dimension drawings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Providing feedback on ABB manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Introduction to the supplement 7

Introduction to the supplement

Safety

WARNING! Only qualified electricians are allowed to carry out the work described

in this supplement. Read and obey the safety instructions in the product’s

hardware manual. If you ignore them, injury or death, or damage to the equipment

can occur.

Contents of this manual

This supplement describes the unpacking and installation of the external control unit

option (+P906) for use with the ACH580-04, ACQ580-04 and ACS580-04 drive modules,

and the extra steps in the module replacement procedure vs. the drive with the internal

control unit.

You will find links to drive hardware manuals in List of related manuals.

Disclaimer

The manufacturer shall have no obligation hereunder with respect to any product which (i)

has been improperly repaired or altered; (ii) has been subjected to misuse, negligence or

accident; (iii) has been used in a manner contrary to the Manufacturer's instructions; or (iv)

has failed as a result of ordinary wear and tear.

Cybersecurity disclaimer

This product is designed to be connected to and to communicate information and data via

a network interface. It is Customer's sole responsibility to provide and continuously ensure

a secure connection between the product and Customer network or any other network (as

8 Introduction to the supplement

the case may be). Customer shall establish and maintain any appropriate measures (such

as but not limited to the installation of firewalls, application of authentication measures,

encryption of data, installation of anti-virus programs, etc) to protect the product, the

network, its system and the interface against any kind of security breaches, unauthorized

access, interference, intrusion, leakage and/or theft of data or information. ABB and its

affiliates are not liable for damages and/or losses related to such security breaches, any

unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Hardware description 9

Hardware description

Overview

Option +P906 allows the drive control unit to be installed separately from the main drive

module, for instance in a separate compartment. The external control unit option makes

the drive module removal easier, as the customer control cabling can stay in place while

the module is removed.

Several cables connect the control unit and the drive:

•1 × 24 V power supply cable (with a ground connection)

•2 × Safe Torque Off (STO) cables

•1 × pair of optical cables for all major inverter power stack communication.

These cables are supplied with the module and come with plugs and sockets that allow

disconnection at either end.

10 Hardware description

The connections at the module end are located behind one of the front covers. Details of

the connections between the control unit and the module are shown below.

Control unit Drive module

ZBIB BPOW

X3:1 X3:1

X3:2 X3:2

ZBIB BGDR

X7 (STO1) X7 (STO1)

X8 (STO2) X8 (STO2)

ZBIB SOIA

V1 (gray) V10 (black)

V2 (black) V20 (gray)

$&+46

&&84

;3DQHO

9

9

'303

Table of contents

Popular Control Unit manuals by other brands

Festo

Festo Compact Performance CP-FB6-E Brief description

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Quick installation guide

JS Automation

JS Automation MPC3034A user manual

JAUDT

JAUDT SW GII 6406 Series Translation of the original operating instructions

Spektrum

Spektrum Air Module System manual

BOC Edwards

BOC Edwards Q Series instruction manual

KHADAS

KHADAS BT Magic quick start

Etherma

Etherma eNEXHO-IL Assembly and operating instructions

PMFoundations

PMFoundations Attenuverter Assembly guide

GEA

GEA VARIVENT Operating instruction

Walther Systemtechnik

Walther Systemtechnik VMS-05 Assembly instructions

Altronix

Altronix LINQ8PD Installation and programming manual

Eaton

Eaton Powerware Series user guide

WAGO

WAGO 750-407/040-000 manual

Sony

Sony CCU-590 Operation manual

Graco

Graco 25D614 instructions

Task Force Tips

Task Force Tips YE-RF-900 Instructions for installation, safe operation and maintenance

Shini

Shini SPV-U Series manual