ABB ACQ580-04 User manual

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ABB DRIVES FOR WATER

ACQ580-04 drive modules

Quick installation guide

English . . . . . . . .3

English - USA . . .9

Deutsch. . . . . . . 17

Español . . . . . . .23

Suomi . . . . . . . .29

Français . . . . . .35

Русский . . . . . .41

Svenska. . . . . . .47

USA

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You can find manuals and other product documents in PDF format on the Internet. See section Document library

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3AXD50000048678 Rev B

MUL

EFFECTIVE: 2020-06-26

EN – Quick installation guide (IEC) 3

EN – Quick installation guide (IEC)

Contents of this guide

This guide gives brief instructions on how to install the drive module in a 600 mm wide

enclosure.

For more detailed instructions, engineering guidelines, technical data and complete safety

instructions, see the hardware manual.

Obey the safety instructions

See figure A on page 55. If you ignore the instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module. It is heavy and its center of gravity is high. The

module will overturn from a sideways tilt of 5 degrees. Do not leave the module

unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully, preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrical professional, do not do installation

or maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location and equipment.

2. Disconnect all possible voltage sources.

•Open the main disconnector of the drive enclosure.

•Open the disconnector of the supply transformer. The main disconnecting device

in the drive enclosure does not disconnect the voltage from the AC input power

busbars of the drive enclosure.

•Make sure that reconnection is not possible. Lock the disconnectors to the open

position and attach a warning notice to them. Follow the correct lock out and tag

out procedures.

•Disconnect any external power sources from the control circuits before you touch

the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

3AXD50000048678 B

4 EN – Quick installation guide (IEC)

5. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) busbar is close to 0 V.

6. Install temporary grounding as required by the local regulations.

7. Ask the person in control of the electrical installation work for a permit to work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling

See the table on page 54 for the losses and the cooling air flow through the drive. The

allowed operating temperature range of the drive without derating is -15 to +40 °C. For

more information, see the hardware manual.

Protect the drive and input power cables

See Fuses (IEC) on page 53 for aR fuses for protection against short-circuit in the input

power cable or drive.

Install the drive module in a cabinet

See figure Bon page 55:

•Install the punched section to the back of the cabinet frame.

•Install the support rails and pedestal guide plate to the cabinet bottom frame.

•Install the telescopic insertion/extraction ramp to the pedestal guide plate.

Option +B051: See figure Con page 55:

•Remove the sheeting from the clear plastic shrouds from both sides.

See figure Don page 55:

•Install the fastening bracket to the drive module.

•Option +B051:

•Install the bottom grille to the drive module if there is no bottom plate in the cabinet

and degree of protection of IP20 is needed for the drive module from the bottom

side.

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

See figure Eon page 55:

•To prevent the drive module from falling, attach its lifting lugs with chains to the cabinet

frame.

•Push the drive module into the cabinet along the telescopic insertion/extraction ramp.

•Remove the ramp.

EN – Quick installation guide (IEC) 5

See figure Fon page 55:

•Attach the drive module to the pedestal guide plate.

•Attach the drive module from its top to the punched section at the cabinet back. Note:

The fastening bracket grounds the drive module to the cabinet frame.

Measure the insulation of the input and motor cables and

the motor

Before you connect the input power cable to the drive, measure its insulation according to

local regulations.

See figure Hon page 56. Ground the motor cable shield at the motor end. For minimal

interference, make a 360-degree grounding at the cable entry, or keep the pig tail short.

Measure the insulation of the motor and motor cable when the motor cable is

disconnected from the drive, see figure Ion page 56. Measure the insulation resistance

between each phase conductor and the Protective Earth conductor. Use a measuring

voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than

100 Mohm (reference value at 25 °C). For the insulation resistance of other motors, refer

to the manufacturer’s instructions. Note: Moisture inside the motor casing reduces the

insulation resistance. If you suspect moisture, dry the motor and repeat the measurement.

Check the grounding system compatibility

EMC filter compatibility

The drive has an internal EMC filter (+E210) as standard. You can install the drive with the

EMC filter connected to a symmetrically grounded TN-S system, IT system, corner-

grounded delta, mid-point-grounded delta and TT system.

Ground-to-phase varistor compatibility

The drive is equipped with an internal ground-to-phase varistor as standard. You can

install the drive with the ground-to-phase varistor connected to a symmetrically grounded

TN-S system, corner-grounded delta and mid-point-grounded delta system. If you install

the drive to an IT system or a TT system, you need to disconnect the varistor. See section

Ground-to-phase varistor disconnecting instructions – IEC, not North America in the

hardware manual.

WARNING! Do not install the drive with ground-to-phase varistor connected to a

system that the varistor is not suitable for. If you do, the varistor circuit can be

damaged.

Connect the power cables (and install the shrouds for

option +B051)

See figure Gon page 56.

Step Task (motor cables) Figure Page

1 Install the grounding terminal to the drive module base. J56

2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at

the cabinet entry.

K56

3 Connect the twisted shields of the motor cables to the grounding terminal. L56

6 EN – Quick installation guide (IEC)

Install the air baffles

See figure Won page 58 and Generic cabinet planning instructions in the hardware

manual.

4 Screw in and tighten the insulators to the drive module by hand. Install the

T3/W2 connection terminal to the insulators.

WARNING! Do not use longer screws or greater tightening

torque than given in the installation drawing. Doing either can

damage the insulator and cause dangerous voltage to be

present at the module frame.

M56

5 Connect the phase T3/W2 conductors to the T3/W2 terminal. N56

6 Install the T2/V2 connection terminal to the insulators. See the warning in step 4. - -

7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal. - -

8 Install the T1/U2 connection terminal to the insulators. See the warning in step 4. - -

9 Connect the phase T1/U2 conductors to the T1/U2 terminal. - -

10 Option +B051 (if there is no bottom plate in the cabinet and degree of

protection of IP20 is needed):

• Carefully step drill sufficiently big holes to the inner clear plastic shrouds for the

motor cables to be connected. Smooth the hole edges. Cut the shroud from the

holes to the edge to make it possible to put the shroud around the cables.

• Remove the plastic sheeting from both sides of the shrouds.

O57

11 Option +B051: Put the inner clear plastic shrouds of figure Oaround the motor

cables.

P57

12 Option +B051: Remove the plastic sheeting from both sides of the output clear

plastic shroud. Install the shroud to the drive module.

Q57

13 Option +B051: Install the lower front cover to the drive module. Q57

Step Task (input cables) Figure Page

1 Ground the input cable shields (if present) 360 degrees at the cabinet entry. - -

2 Connect the twisted shields of the input cables and separate ground cable (if

present) to the cabinet grounding busbar.

3Option +B051:

• Carefully step drill sufficiently big holes to the cable entry clear plastic

shroud for the cables to be connected.

• Align the holes in the vertical direction according to the alignment holes in

the shroud. Smooth the hole edges.

• Remove the plastic sheeting from both sides of the shroud.

• Attach the cables firmly to the cabinet frame to prevent chafing against the

hole edges.

R57

4Option +B051: Put the conductors of the input cables through the drilled holes

in the clear plastic shroud.

S57

5 Connect the input power cable conductors to the L1/U1, L2/V1 and L3/W1

connection busbars.

T57

6Option +B051: Move the clear plastic shroud along the input cables to its final

position. Install the front clear plastic shroud.

U58

7 Install the upper front cover. U58

8 Remove the cardboard protective covering from the drive module air outlet. U58

9Option +B051: Cut a hole in the side clear plastic shroud for the cable entry

clear plastic shroud. Install the side and top shrouds to the drive module.

V58

Step Task (motor cables) Figure Page

EN – Quick installation guide (IEC) 7

Connect the control cables

See figure Xon page 58.

1. Ground the outer shields of all external control cables 360 degrees at the cabinet

entry.

2. Ground the pair-cable shields of external control cables to a grounding clamp below

the control unit. Leave the other end of the shields unconnected or ground them

indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

3. Connect the conductors to the appropriate terminals of the control unit. See page 8.

4. Wire the option modules if included in the delivery.

8 EN – Quick installation guide (IEC)

Default I/O connections

The default I/O connections of the Water default configuration are shown below.

Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).

Digital inputs DI1…DI5 also support 10 to 24 V AC

Wire sizes: 0.14…2.5 mm2(26...16 AWG): All terminals

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Max.

500 ohm

1…10 kohm

X1 Reference voltage and analog inputs and outputs

1SCR Signal cable shield (screen)

2AI1 Output frequency/speed reference: 0…10 V

3AGND Analog input circuit common

4+10V Reference voltage 10 V DC

5AI2 Actual feedback: 0…10 V

6AGND Analog input circuit common

7AO1 Output frequency: 0…10 V

8AO2 Output current: 0…20 mA

9AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Aux. voltage output +24 V DC, max. 250 mA

11 DGND Aux. voltage output common

12 DCOM Digital input common for all

13 DI1 Stop (0) / Start (1)

14 DI2 Not configured

15 DI3 Constant frequency/speed selection

16 DI4 Not configured

17 DI5 Not configured

18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C Ready run

250 V AC / 30 V DC

2 A

20 RO1A

21 RO1B

22 RO2C Running

250 V AC / 30 V DC

2 A

23 RO2A

24 RO2B

25 RO3C Fault (-1)

250 V AC / 30 V DC

2 A

26 RO3A

27 RO3B

X5 Embedded fieldbus

29 B+

Embedded fieldbus, EFB (EIA-485)

30 A-

31 DGND

S4 TERM Termination switch

S5 BIAS Bias resistors switch

X4 Safe torque off

34 OUT1 Safe torque off. Factory connection. Both

circuits must be closed for the drive to start. See

chapter Safe torque off function in ACQ580-04

hardware manual (3AXD50000048677

[English]).

35 OUT2

36 SGND

37 IN1

38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

Ext. 24V AC/DC input to power up the control unit

when the main supply is

disconnected.

41 24 V AC/DC- in

EN – Quick installation guide (North America) 9

USA

EN – Quick installation guide

(North America)

Contents of this guide

This guide gives brief instructions on how to install the drive module in a 600 mm wide

enclosure.

For more detailed instructions, engineering guidelines, technical data and complete safety

instructions, see ACQ580-04 drive modules hardware manual (3AXD50000048677

[English]).

Obey the safety instructions

See figure A on page 55. If you ignore the instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module.

It is

heavy

and its

center of gravity is high.

The module will

overturn from a sideways tilt of 5 degrees. Do not leave the module unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully, preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrical professional, do not do installation

or maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location and equipment.

2. Disconnect all possible voltage sources.

•Open the main disconnector of the drive enclosure.

•Open the disconnector of the supply transformer. The main disconnecting device

in the drive enclosure does not disconnect the voltage from the AC input power

busbars of the drive enclosure.

•Make sure that reconnection is not possible. Lock the disconnectors to the open

position and attach a warning notice to them. Follow the correct lock out and tag

out procedures.

•Disconnect any external power sources from the control circuits before you touch

the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

3AXD50000048678 B

10 EN – Quick installation guide (North America)

USA

5. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) busbar is close to 0 V.

6. Install temporary grounding as required by the local regulations.

7. Ask the person in control of the electrical installation work for a permit to work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling

See the table on page 54 for the losses and cooling air flow through the drive. The allowed

operating temperature range of the drive without derating is -15 to +40 °C.

For more information, see ACQ580-04 drive modules hardware manual

(3AXD50000048677 [English]).

Protect the drive and input power cables

See Fuses (UL) on page 53 for branch circuit protection per NEC. Obey local regulations.

Install the drive module in a cabinet

See figure Bon page 55:

•Install the punched section to the back of the cabinet frame.

•Remove the pedestal guide plate from the bottom of the drive module.

•Install the support rails and pedestal guide plate to the cabinet bottom frame.

•Install the telescopic insertion/extraction ramp to the pedestal guide plate.

Option +B051: See figure Con page 55:

•Remove the sheeting from the clear plastic shrouds from both sides.

See figure Don page 55:

•Install the fastening bracket to the drive module.

•Option +B051:

•Install the bottom grille to the drive module if there is no bottom plate in the cabinet

and degree of protection of IP20 is needed for the drive module from the bottom

side.

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

See figure Eon page 55:

•Attach the drive module to the cabinet frame with chains.

•Push the drive module into the cabinet along the telescopic insertion/extraction ramp.

•Remove the ramp.

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