Zippity ZP19019 User manual

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ASSEMBLY

INSTRUCTIONS ZP19019

ZP19019

ASSEMBLY

INSTRUCTIONS

60 MIN

Approximate assembly me

Want to see a video on how to

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MANCHESTER

VINYL PICKET GATE

WITH POSTS



WWW.ZIPPITY-OUTDOOR.COM

VER. 011521

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ASSEMBLY

INSTRUCTIONS

ZP19019

kCheck the inside of the larger pieces in your box for other

materials packed inside.

kWhen assembling components, place on a non-abrasive

surface (i.e. shipping box) to avoid scratching.

kWe recommend an area approximately 5’x 8’ for

unobstructed assembling.

kYou should not need to use excessive force when assembling

components.

VISIT OUR WEBSITE FIRST,

SO WE CAN HELP YOU RIGHT AWAY!

Although great care has been taken to ensure proper packaging

and handling of this product, occasionally problems occur. If you



our website to order replacement parts. If you experience any

further trouble with your product, please contact our customer

service department.

parts.nychbrands.com

support@zippity-outdoor.com

704-892-5222 /877-234-6196

Customer service agents are available to take calls weekdays from 9am-

5pm EST. If you call outside of business hours, please leave a voicemail.

To help you quickly and accurately, please have reference item

number ZP19019

on page 5. It is helpful if you can provide the batch lot which is a

stamped number on the inside of the box.



this product, we are happy to assist you with the process, so

please give us a call at 704-892-5222 / 877-234-6196.

If for some reason you need to return this product, please



return the product, you will need to iniate the return from the

company you originally purchased from.

GENERAL

INFORMATION

MISSING

DAMAGED

PARTS?

NEED

ASSEMBLY

HELP?

NEED TO

RETURN?

IMPORTANT

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ASSEMBLY

INSTRUCTIONS ZP19019

1. Read over fence instrucons rst.

2. Pre-Assemble the gate frame.

3. Install your gate posts before your fence posts.

4. Do not hang your gate system o a single non-supported post.



understand your fence.







install your gate posts before you do anything else.



of fence that is connected to another post. This way, the weight strain will be trans-

ferred onto two posts versus just one. Installing fence panels on both sides of your







your gate correctly, please disassemble as necessary, and use the provided self-drilling

stainless steel screws to permanently assemble the gate.

1. That you have everything necessary to complete the gate.

2. That you will have assembled the gate frame in the correct order.

3. All of the pieces t and funcon properly.

4. The gate height and width are similar to the measurements shown on page one.

GENERAL

INFORMATION



Use Joiner Clips (included with Manchester Vinyl Picket

Fence - ZP19018) to aach the gate to the panel

posts.

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ASSEMBLY

INSTRUCTIONS

ZP19019

6 ft

Ground

2 3/4 in

49 1/2 in Outside Posts

42 1/2 in Gate Opening

36 in

8 in

45 3/8 in

42 in

31 1/2 in

2 in

24 in

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ASSEMBLY

INSTRUCTIONS ZP19019

STEP 1:

LAY OUT MATERIALS

Post Cap (2)

Top Rail (1)

1½" x 1½" x 41"

Picket (8)

#1 - ¼" x 1½" x 37½"

#2 - ¼” x 1½” x 35⅝”

#3 - ¼” x 1½” x 34½”

#4 - ¼” x 1½” x 33⅞”

Gate Brace (2)

⅞" x 1½" x 48⅜"

(2) Post Extension (2)

1¾" x 3¼" x 36"

(1)

1½" x 1½" x 41⅜"

Post (2)

2" x 3½" x 52"

(2)

⅞" x 1½" x 40½"

L Bracket (4)

2” Self-Drilling Stainless

Steel Screw (4)

⅝” Black Self-Drilling

Stainless Steel Screw (30)

Gate Hinge (2)

Latch Catch (1) Latch Finger (1)

⅝” White Self-

Drilling Stainless

Steel Screw (27)

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ASSEMBLY

INSTRUCTIONS

ZP19019

STEP 2:

ASSEMBLE GATE FRAME

STEP 2.2

Slide the Top (D)(G) Rails

(C) as

shown.







Stainless Steel Screws (K)



Rail. Leave the last pre-drilled hole empty for now.

Place an L Bracket (J) on an inside corner of the gate frame as shown. Fasten the L



Stainless Steel Screws. Repeat for all four corners.

Note: the underside of the

Boom Rail does not have

picket holes.

Align

Note: do not

install this

screw unl

later

Note: Be sure to only install screws

on the front of the gate frame. The

back will be secured with the gate

braces later.

STEP 2.3

STEP 2.1

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ASSEMBLY

INSTRUCTIONS ZP19019

STEP 3:

ASSEMBLE AND ATTACH GATE BRACES

STEP 3.1

STEP 3.2

Fit the Gate Braces (F)



On the back of the gate frame (the side with no screws), align the pre-drilled holes on

-

(L).

Flush

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ASSEMBLY

INSTRUCTIONS

ZP19019

STEP 4:

FINISH GATE ASSEMBLY

STEP 4.1

STEP 4.3 STEP 4.4

STEP 4.2

Insert Pickets (E) down through the Top

(H)

Align the pre-drilled

hole on the Latch

Finger (P) to the empty

pre-drilled hole on the

Top Rail. Fasten with

(2) ⅝” Black Self-Drill-

ing Stainless Steel

Screws.

Fasten the Gate Hinges (N) to one side of the

gate with (8) ⅝” Black Self-Drilling Stainless

Steel Screws (M) as shown. The Gate Hinges

should be about 1” away from the Top and

1in.

Note: Do not fasten

the inside of the gate

hinges yet.

Note: There is only one

pre-drilled hole on this end

of the Top Rail. The second

½” Self-Drilling Stainless

Steel Screw can be drilled

into the vinyl without a

pre-drilled hole.

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ASSEMBLY

INSTRUCTIONS ZP19019

STEP 5:

ASSEMBLE GATE POSTS

STEP 6:

INSTALL GATE POSTS

STEP 5.1

STEP 6.1 STEP 6.2

Insert the Post Extension (I)(B) as shown. Align the pre-drilled

holes on the Post with the pre-drilled holes in the Post Extension, and fasten them together with



pre-drilled holes

align pre-drilled holes

24”

8” Dia.





shown.

Insert both Posts into the holes, and make



and the Posts are square to each other.



42½”

46”

Note: If you intend

to remove and

reinstall the gate,

you can substute

concrete with

crushed stone

compacted ghtly

around the posts.

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ASSEMBLY

INSTRUCTIONS

ZP19019

STEP 7:

INSTALL GATE

STEP 7.1

STEP 7.3

STEP 7.2

Fasten the Gate Hinges

to the Posts with (8) ⅝”

Black Self-Drilling Stain-

less Steel Screws. Tem-

porarily use 2” blocks of

the ground.

Align the Latch Catch (O) with the Latch Finger, and install with (4) ⅝”

Black Self-Drilling Stainless Steel Screws as shown.

Open the gate, and fasten

the Gate Hinges to the inside

of the Posts using (8) ⅝”

Black Self-Drilling Stainless

Steel Screws as shown.

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