Zip HydroTap G4 Configuration guide

801525 v3.05 09.20 HT C Com Install Instructions Page 1 of 16

Affix Model Number Label

Here

801525

Chilled Commercial

Zip HydroTap G4

Installation and Operating Instructions

Page 2 of 16 801525 v3.05 09.20 HT C Com Install Instructions

Tap options

The Zip HydroTap G4 appliance series offers a range of interchangeable taps to suit the customer’s needs

These three taps are directly compatible with the G4

Command Centre.

Arc / Cube Tap

Classic Tap

Elite Tap

801525 v3.05 09.20 HT C Com Install Instructions Page 3 of 16

HydroTap Specifications

Installation Checklist .................................................................................................................... 4

General Product Features............................................................................................................ 5

Important Safety Instructions ....................................................................................................... 6

Warnings and Regulatory Information.......................................................................................... 7

Major Components and Accessories ........................................................................................... 8

Technical Specification ................................................................................................................ 8

Before Installation and Site Requirements................................................................................... 9

Installation Instructions

STEP 1 -

Measure and cut all the tap holes before fitting the taps

(Refer to the Tap installation instruction book 803341)

STEP 2

- Check for adequate ventilation

Section 2 - Ventilation

2.1 - Details....................................................................................................................... 10-11

STEP 3

- Install the Command Centre

Section 3 - Command Centre Installation

3.1 - Fit the mains water supply hose ............................................................................... 12

3.2 - Model C 125 and C 175............................................................................................ 12

STEP 4

- Commission the HydroTap

Section 4 - Commissioning

4.1 - Language.................................................................................................................. 13

4.2 - Filter flush ................................................................................................................. 13

4.3 - Command Centre Flush............................................................................................ 14

Troubleshooting ........................................................................................................................... 15

End of Life Disposal ..................................................................................................................... 15

Contact Details............................................................................................................................. 16

Index

Page 4 of 16 801525 v3.05 09.20 HT C Com Install Instructions

Before Installation:

A. Read the instructions and check if there is adequate space to mount all of the components.

B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.

C. Check the mains water pressure is between 150 - 700kPa

D. Check the water quality to determine if extra filtration will be required.

E. Check the appliance rating plate and ensure correct power is available for the appliance.

F. Check the under counter cupboard supporting the appliance is adequate for

the total weight of the appliance, when full of water.

Before Commissioning:

1. Check the unit has been installed correctly.

2. Check all plumbing fittings have been tightened.

3. Ensure the outlet pipe is positioned to drain correctly.

4. Ensure there is adequate ventilation.

5. Check all tubes from the Command Centre to the tap, have a constant rise and there are no

sags or kinks in the hoses.

6. Check all electrical connections are correct and there are no loose wires.

Commission: (See section 4)

7. Flush the supply line before connecting.

8. Connect and turn on the water to check for leaks.

9. Flush the filter.

10. Where applicable, programme the unit to suit the customer’s requirements.

Installation checklist

801525 v3.05 09.20 HT C Com Install Instructions Page 5 of 16

Thank you for purchasing a Zip Chilled HydroTap. Please read and follow these instructions carefully to ensure

safe operation and trouble free service. If service is required, please call your Zip Service Provider.

What is the Zip HydroTap ?

The Chilled Zip HydroTaps are electronically controlled to supply filtered and Chilled drinking water for

kitchens and tea rooms. The Chilled HydroTap units are under bench drinking water appliances with a

dispensing tap mounted on a sink or bench, which may be used for commercial applications. These units

utilise a conventional refrigerant compressor to chill the water which is factory set to 5-9°C. These units are

NOT designed to be used for sanitary fixtures.

The water filter is a disposable item which will require periodic replacement and is covered by a limited OEM

warranty.

It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits

the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for disabled use. The

disabled levers are supplied with Braille caps for the visually impaired.

General Product Features

HydroTap C125

HydroTap C175

Page 6 of 16 801525 v3.05 09.20 HT C Com Install Instructions

Important Safety Instructions

This manual contains important safety and installation instructions for the Zip HydroTap G4.

Safety

This appliance is not intended for use by persons (including children) with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision

or instruction concerning use of the appliance by a person responsible for their safety. Children should be

supervised to ensure that they do not play with the appliance.

For products sold in Europe, this appliance can be used by children aged from 8 years and above and

persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they

have been given supervision or instruction concerning use of the appliance in a safe way and understand

the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be

made by children without supervision.

Qualifications

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all

installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power

outlet must be in a safe visible position for connection.

Lifting

Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is

beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked

on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to

page 7 for the weight of your product.

Airflow

The ambient temperatures this unit should operate within are 5ºC - 35ºC. Proper air circulation must be

provided. The system will operate satisfactorily only if the recommended air gaps are provided. If a vent kit is

supplied it must be fitted. See technical specifications for correct installation to prevent overheating.

Positioning

It is important to ensure the Command Centre is positioned in an accessible area close to the floor level. The

unit must have its base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be

located above the Command Centre.

801525 v3.05 09.20 HT C Com Install Instructions Page 7 of 16

WARNINGS

1. The Zip HydroTap unit must be earthed. The resistance of the earth connection

from each exposed metal part must be less than 1 ohm.

2. All Installation and service work must be completed by trained and suitably

qualified Tradespeople. Faulty operation due to unqualified persons working on

this product, or any other Zip product may void warranty coverage.

3. Plumbing and electrical connections must be made in accordance with local

regulations and relevant standards. In Australia and New Zealand: Plumbing

standard AS/NZS 3500 & Electrical Wiring Rules AS/NZS 3000.

4. This HydroTap product is rated for 230V 50Hz AC operation.

5. This unit must be installed with adequate clearances of 50mm on all sides, and

200mm above, to allow for air circulation. Additional means of ventilation is

critical if the vent kit, as supplied, cannot be fitted.

6. Flush water supply lines before any plumbing connections are made, to prevent

sediment from affecting operation.

7. The Command Centre must not be located near, or cleaned with water jets.

8. This product is designed for indoor use and must not be installed outdoors or

exposed to the elements of nature.

9. For safe operation, the HydroTap is designed to be installed, commissioned and

used within 48 hours. Should the HydroTap not be required for an extended

period of time (72 hours or more), do not fill and commission the HydroTap until

ready for first use.

10. For water taste and quality reasons, following any non-use period of more

than 72 hours, Zip recommends to perform a system flush. Failure to flush the

system may affect water quality.

11. Due to the process of continuous improvement, Zip Water reserves the right to

change details mentioned in this manual, without notice.

WARNINGS

Page 8 of 16 801525 v3.05 09.20 HT C Com Install Instructions

Technical Specifications

Commercial Models:

C = Chilled filtered

D = Disabled lever controls, (Order as an option)

Model

Glasses of

Chilled Water

per Hour

C 175

Note: the standard Glass measurement =200ml

** Add an extra 3 kg when full of water

Capacity

Chilled

(glasses)

Boost

(10A)

GPOs

Required

Power

Rating

(kW)

Unit Dimensions

W x D x H (mm)

with air duct

**Dry

Weight

(Kg)

Tank Material

Chilled Only

C125 125 no 1x10A 0.175 336 x 476 x 335 20 Stainless

C175 175 no 1x10A 0.300 336 x 476 x 335 20 Stainless

Major Components and Accessories

Parts supplied Description

HydroTap

with hoses

(Classic tap shown)

1 off

HydroTap

Command Centre with

water filter

1 off

Mains water

connection hose

Vent Kit

1 x Inlet vent

1 x Outlet vent

9 x Screws

1 x Air Duct

1 x Mounting plate

1 x Installation

Instructions (this book)

1 x User guide

Accessories Description

Font Kit for

Arc & Cube Models

Font Kit for Classic &

Elite Models

Replacement Filter

Disabled Lever Kit

User

Guide

Install

Instruct

801525 v3.05 09.20 HT C Com Install Instructions Page 9 of 16

Before installing ensure that the following have been provided at the installation

site:

•

Review all the technical specifications.

•

Ensure the underbench can support the product weight when full of water,

(allow an extra 3 kg when full. )

•

Sufficient space in the cupboard to install all of the Command Centres in accordance with these

Installation Instructions. Refer to technical specification for dimensions. Refer to section 3 & 4, for

Installation instructions.

•

The chilled HydroTap models require a 220-240 V AC, 10A GPO

NOTE: Check all cable and hose lengths against inlet /outlet positions before

proceeding (See section 5 for general layout).

•

A potable water supply connection with isolating valve inside the cupboard within reach of the braided

hoses and positioned so that the connection point and the stop cock will not be obstructed when the

Command Centres are installed.

•

A cold water supply with a minimum working pressure of 150kPa and a maximum working pressure of

700kPa connected via an isolation valve.

•

The appliance must be placed with its base in a horizontal position.

IMPORTANT!

Do not proceed with the Installation if these requirements are not met.

Before Installation and Site Requirements

Special Tools Required:

In addition to normal tools, the following will be required:

For the standard taps:

•

35mm diameter sheet metal hole punch for sink tops. (Not supplied)

•

35mm diameter hole saw for timber bench tops. (Not supplied)

•

Nut runner tube spanner (supplied) for fixing tap assembly.

•

Jig saw for ventilation cut outs

When installing a font kit, the following will be required:

•

140mm diameter sheet metal or hole saw to suit surface being cut.

Section 1

Tap Installation

Refer to the Tap installation instruction book 803341.

Page 10 of 16 801525 v3.05 09.20 HT C Com Install Instructions

Section 2

Ventilation

2.1 All Models

IMPORTANT: Proper air circulation must be provided. Allow a clearance envelope of 50mm either

side, and 200mm above the Command Centre. The system will operate correctly only if the recom-

mended clearances are provided.

It is recommended to install vent duct and louvre panels for under floor and /or door vent systems.

**Note: Inlet and outlet vents should be separated by a minimum of 100mm, to avoid hot air recirculation.

When installing air flow ducts, the following tools will be required:

•

Jigsaw and 12mm drill.

•

Keyhole or Wall Board saw.

Recommended Installation showing the correct air flow

**MIN. 100mm

Warm Air OUT

via kickboard louvre

MIN. 50mm

Cool Air IN via

cabinet floor,

front vent grille

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