YASKAWA Varispeed-606PC3 User manual

Varispeed-606PC3

INSTRUCTION

MANUAL

ULTRA-COMPACT

ALL-DIGITAL

LOW-NOISEINVERTER

MODEL

CIMR-PCU2

(230V

3-PHASE

SERIES)

CIMR-PCUB

(240V

SINGLE-PHASE

SERIES)

CIMR-PCU4

(460V

3-PHASE

SERIES)

YASKAWA

Upon

receipt

the

product

and

prior

initial

operation,

read

these

instructions

thoroughly,

and

retain

for

future

reference

YASKAWA



MANUAL

TOE-S606-3

This

instruction

manual

composed

sections

The

first

section

describes

handling, wiring,

operation,

maintenance/

inspections,

troubleshooting

and

specifications

the

Varispeed-606PC3

series

(hereafter called

VS-606PC3)

The

second

section

outlines

the

digital

operator

performance,

constants,

operation,

etc

Before

using

the

VS-606PC3,

thorough

understanding

this

manual

recommended

for

daily

maintenance,

inspection

and

troubleshooting

t t

this

manual,

"constant

(No

.L- .L-,

)

indicates

the

item

number

control

constant

set

digital

operator

CONTENTS

Page

VS-606PC3

INVERTER

MAIN

UNIT



. .

.. ...

. .

...........



PARTS

NAMES

VS-606PC3



...

. .

. . . .

. .

.......... .



RECEIVING

.. .

......

. .

...

.................

. .



Nameplate

Data



.....

. .

. ....

...................

. .



.2 .2

Type

Designation



. .

...

.................

. .

...



.2 .3

Spec

Designation



.... . . . ............................

...



DIMENSIONS

INCHES



. ..................................



INSTALLATION

........................ . . . .

...

.............

1 .4

Transportation

...................... ...

....

..........

Mounting

Space



....

............

. ....

...

............



Location

..........

. .

.......

....

. ....

...

............



.4 .4

Cable

Glan

........

. .

....... ..

...

..............

. .

. . .



1 .5

WIRING

............ .

....... ..

.....

.................

...

Cover

Mounting/Removing

and

Terminal

Position



.......... ...



.5 .2

Standard

Wiring

Diagram



.... ..........

. .

...........



1 .5 .3

Main

Circuit



.......

......

..........

***

. .

**--*,****--



Control

Circuit



.....

. .

....

...

......... .

. .

...

. .

...........



OPERATION

....... .

.....

........... .

. . .

....

...........

Pre-operation

Check



...

.........

...

. .

...

.....

...



Pre-operation

Setting



...

..............

. .

. . .

. .

.......... .



CONTENTS

(Confd)

Test

Run

Method



............. .......

...

.... .........

...



rr~-

Inverter

Status

Display

LEDs



.... ......

. .

... .........

...



.6 .5

Digital

Operator

Display

------------------------------------



Check

Points

Test

Run



----------------------------------



MAINTENANCE

.............

.......... ...

Periodical

Inspection



--------------------------------------



High Voltage

Test



-----------------------------------------



FAULT

DISPLAY

AND

TROUBLES

HOOTING



------------------



Checking

Causes



---------------------------------------



.8 .2

Alarm

Display

and

Contents



--------------------------------



.8 .3

Corrective Action

for

Motor

Faults



......

. .

.... ...

..... ....



SPECIFICATIONS

......

........

. . . . .

. .

.... ......... ....

Specifications

.......

........

. . . . .

.. ..... ......... ...

.10

OPTIONS

AND

PERIPHERAL

UNITS----

.....

.--------------



.10

Optional

Units

........

........ ......

.......

. . . . .

. .

...



.10

Peripheral

Units

...... ......... ......

.......

. .

.. ....



Page

CONTENTS

Page

DIGITAL

OPERATOR

(JVOP-114)



........

. . .

.........



DIGITAL

OPERATOR

MOUNTING/REMOVING



. .

........



DESCRIPTION

DIGITAL

OPERATOR

DISPLAY

AND

OPERATING

SECTIONS

.....

. .

.......

. .

.......

........ .

. .

....

...

FUNCTION/CONSTANT

SETTING



....................

...

. . . .



DRIVE

Mode

and

PRGM

(Program)

Mode



............

...

. .



.3 .2

Constant

Reading

and

Setting



. .

...

...................

. .



.3 .3

Precautions

Constant

Setting



. . .

. .

..............



DIGITAL

OPERATOR

OPERATION

EXAMPLE



. .

............



CONSTANT

INITIALIZATION

AND

WRITE-IN

PROHIBIT



........



Constant

Initialization

(Operation

to return to factory

setting)



....



Constant

Write-in Prohibit

(Only

constant

reading

possible)



....



CORRECTIVE

FUNCTION



....

...

.............

.........



Adjustment

Frequency

Setting Value,

Output

Frequency

Bias

(No

.23)

and

Gain

(No

.22)



..............

. .

............ .. .......



.6 .2

Calibration

Frequency Meter/Ammeter

.............. ..

...



MONITOR

.....

..... .

. .

.......

. .

.....

........... .

Typical

Monitor

Contents

and

Display

(DRIVE=

Mode)



.........



.7 .2

Monitoring

of Fault

Contents



...

. .

........... .

. .

........



CONTENTS

(Confd)

Page

FUNCTION/CONSTANT

LIST



............ ............... ....



First

Functions

(Constant

Nos

19)



... ............. .

. .



.8 .2

Second

Functions

(Constant

Nos

31)



...............



.8 .3

Third

Functions

(Constant

Nos

59)



.. .......

..........



DESCRIPTION

FUNCTIONS

AND

CONSTANTS



.........



PASSWORD

SETTING



....... ..........

. .

.... .

... .........



OPERATION

MODE

SELECTION



.........

. .

........... .........



ALARM

RESET

FUNCTION

SELECTION



. .

. ............ .......



4-STEP

SPEED

CHANGE



...... .

. . .

. .

...........

. . . . . .



S-CURVEPATTERN

SELECTION



... ..... .

.. ...........

. .

. ....

100

CHARACTERISTIC

SETTING



........

. .

.. .............. ..



102

JOG

OPERATION



...

. .

.........

. .

.. ..............

....

104

ACCEUDECEL

TIME

SETTING



..........

. .

.......

.....

. .



105

LOCAUREMOTE

MODE

SELECTION



.....

...

. .

.........

106

OUTPUT

FREQUENCY

CONTROL

(GAIN/BIAS)

....

. .

.........

107

ELECTRONIC

THERMAL

OVERLOAD

PROTE=CTION

.. .

........

109

MULTIFUNCTION

ANALOGOUTPUT

MONITOR

SETTING



.......

110

OUTPUT

FREQUENCY

LIMIT



.......

. .

... .......... .........



111

MOTOR

STALL

PREVENTION

FUNCTION



.. ........... ........

112

FULL-RANGE

AUTOMATIC

TORQUE

BOOST



......... . . .

.... .

114

MULTIFUNCTION

CONTACT

INPUT

FUNCTION

SELECTION



...

115

MULTIFUNCTION

ANALOG

INPUT

FUNCTION

SELECTION

.. ....

119

MULTIFUNCTION

OUTPUT

FUNCTION



...

. . . .

.. ..........

121

Ino

CONTENTS

(Cont'd)

Page

INJECTION

BRAKING

.........

.......................... .

123

OVERTORQUE

DETECTIONFUNCTION



...................... .

124

CARRIER

FREQUENCY



.......

0....................



125

ARBITRARY

SPEED

DETECTION

LEVEL

ADJUSTMENT

AND

SELECTION

.. ......... .

. .

................................. .

126

PROHIBITED

FREQUENCY

SETTING



........................ .

128

CONSTANTS

EFFECTIVE

FOR

REDUCTION

MACHINE

VIBRATION

SHOCK



............

.............. .

129

SPEED

FUNCTION



.................

.............. .

130

CONTINUOUS

OPERATION

MOMENTARY

POWER

LOSS

.. . .

132

'AUTOMATIC

RESTARTAFTER

AFAULT



.....

............... .

135

'ACCEUDECELHOLD

COMMAND



..........

.............. .

137

.10

PROTECTIVE

FUNCTIONS



...............

.............. .

138

.11

PROTECTIVE

FUNCTIONS

(WARNINGS)



. .

............. ..

142

WARNING

Twist

wires

together

before

inserting

grounding

terminal

CAUTION

Separate

motor

overcurrent,

overload

and

overheating

protection

required

be provided

accordance

with

CANADIAN

ELECTRICAL

CODE,

PART

and

NEC

Use

copper

wires only

Low

voltage terminals

shall

wired

with

Class

Wiring

When

mounting

units

enclosure,

remove

the

top,

bottom

and

terminal

covers

AVERTISSEMENT

Enroulex

les

fils

ensemble

avant

les

introduire

dans

borne

Des

tensions subsistent

aux

bornes des condensateurs

pendant

cinq

minutes

apres

ouverture

circuit

entree

Couper

alimentation

avant

entreprendre

depannage

systeme

electrique

ATTENTION

Une

protection

distincte

contre

les

surintensites,

surcharge

et la

surchaufee de

moteur

doit

etre

tburnie

conformement

AUCODECANADIAN

ELECTRICITE,

PREMIER

I'ARTIE

NATIONAL

ELECTRICITE

Voltage

are

present

capacitors

for

five

minutes

after

input

circuit

open

Risk of

electric

shock

and/or

electrical

energy-

high

current

levels

DANGER

WARNING

Disconnect

electrical

supply

before

servicing

the

electrical

system

not

change

the

wiring

while

power

applied

the

circuit

not

check

signals

during

operation

WARNING

Refer

this

manual

for

connection of

circuits

and

the

rating

auxiliary

circuits

sure

ground

VS-606PC3

using

the

ground

terminal

Connect

the

motor

output

terminals

T1,

T2,

Connect

power

supply

input

terminals

L2,

(for

240

single-phase

series,

connect

only

and

L2)

CAUTION

Separate

motor

overcurrent,

overload

and

overheating

protection

required

provided

accordance

with

CANADIAN

ELECTRICAL

CODE,

PART

and

NEC

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