Yanmar 1GM User manual

Yan

Thank you for purchasing the YANMAR Diesel Engine

This manual describes the various engine parts and prescribes simple checks for normal

engine maintenance.

Before starting up your new engine, we recommend that you throughly read this manual to

insure proper handling and use. If any sections are unclear or if you have any problems,

please consult your nearest dealer or sales outlet.

In view of our continuing efforts to improve quality and performance, engine parts may

sometimes be changed. This may result in some discrepancies in the contents of this manual.

This manual is concerned with the 2 cylinder model. Although the 1GM, 3GMD and 3HM

seem to be different on the outside, their handling is the same.

Caution

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be

alert to

the possibility of personal injury and carefully read the message that follows.

Important

This stop symbol indicates important proper operation messages in this manual. When

you see this symbol, carefully read the message that follows.

In order to deliver correct parts to you, we need accurate data on the engine you purchased.

The information needed is described in the illustrations below. For ready reference, please

record the information in the spaces provided under the illustrations.

I. Name of parts

1 Reduction and reversing gear

2 Output shaft coupling

3 Clutch control lever

4 Installation foot

5 Engine tube oil dipstick

6 Clutch tube oil dipstick/Supply port

7 Cooling water pump

8 Fuel feed pump

9 Exhaust manifold

10 Mixing elbow

11 Air intake silencer

12 Alternator

13 Lube oil filter

14 Starter motor

15 Decompression lever

16 Anticorrosion zinc

17 Fuel injection pump

18 Fuel injection valve

19 Crankshaft V-pulley

20 Speed control lever

21 Cooling water drain cock (Cylinder block/Exhaust manifold)

22 Fuel filter

23 Breather pipe

24 Fuel injection limiter

25 Engine lift plate

26 Lube oil supply port

27 Oil pressure sender

28 Engine stop device

III. Engine installation

[3-1.1 Inspection after unpacking

During unpacking be careful not to break the engine base. Check the following points:

1) Have any nuts or bolts become loose or fallen off?

2) Have any parts become rusty?

3) Is there any water inside the engine?

4) Has any part of the engine been broken, chipped, or crushed?

5) Are any of the accessory parts/ items broken or defective?

[3-2.1 Preparation of the engine foundation plate

The installation angle will differ with the vessel configuration and installation location of the

engine. The most suitable installation angle is 8 degrees and the maximum installation angle is

15 degrees. If it is greater than this, horsepower loss will increase and vessel speed will drop. In

addition, abnormal wear of parts will occur and engine performance will be adversely affected.

[3-3.1 Engine installation

1) For the engine installation, be sure to use the flexible rubber mount.

Yanmar prepared the flexible mounts which match the respective engine characteristics as a

standard accessory.

1. Lock Nut 2. Jack Nut

3. Rubber Mount

4. Indication No. (50, 70, 75, 100)

Note

Avoid splashing the flexible mount with water, oil etc.

Indication # Installation distance (unit: mm)

Engine model Front Rear A B

1GM 70 50 209 370

2GM 100 75 275 370

3GMD 100 75 355 370

3HM 100 100 432 400

It is convenient for installation to make the GUIDE PLATE as illustrated.

2) Be sure the propeller shaft lines up with and matches both shaft joints. If necessary adjust the

height of the engine with a jack nut to line up the propeller shaft and the engine. Fit the propeller

shaft and the intermediate shaft if there is one-to the engine.

With a gap gauge, measure the gap of the connection at the top, bottom, right, and left. The

maximum tolerance should be less than 0.2mm. Lock nut should be as low as possible.

3) Tighten the installation bolts firmly and evenly. Do not force the bolts in if the propeller shaft

does not line up.

Important

After 50 hours operation, check that the propeller shaft lines up again, and re-

adjust if necessary.

View From Top

1 - Rear 2 - Front

1. Gap gauges

[3-4.1 Propeller, propeller shaft

1) Select a propeller which is suitable for the size and shape of the vessel, as well as for its

intended usage. An extremely small or large propeller will reduce the speed of the vessel and

overload the engine, which may lead to engine break down. It is recommended that a

propeller be selected in consultation with a reputable dealer. However, the best way to make

sure the propeller fits the vessel is to conduct a test run after installation.

2) It is effective to use a proper flexible stern tube to reduce vibration.

[3-5.1 Cooling water supply device

1) The engine should be operated only after checking the cooling water piping is completed.

Important

If the Cooling water pump is operated without water, the rubber impeller

inside the pump will be broken.

2) Kingston cock installation. Install the canvas on the outside of the hull, and the

canvas or rubber packing on the inside of the hull; tighten the kingston cock. Installation

directions are given in the figure at the right. Install the kingston cock cover as shown.

3) Piping

For the cooling water pipe, use a rubber hose with an inside diameter of 13mm. Piping should

be kept as straight and short as possible. If the pipe is too long, it will be difficult to draw

water up.

4) Connect the rubber hoses to the kingston cock, cooling water pump inlet, and engine

cooling water outlet, and secure with hose clamps.

Piping Diagram

1. Inside Packing

2. Kingston cock cover

3. Outside Packing

4. Direction of vessel movement

5) Seawater strainer

The seawater pump will be damaged if foreign matter is allowed to get into it. Therefore,

attach a seawater strainer between the seawater pump inlet and the seawater cock when the

sea water cock is not already equipped with a strainer.

6) Exhaust pipe layout

Be sure to use the water-lock. Installation of piping should be done as shown in the following

diagram.

6-a)

In case the water outlet of the engine side (A) is above water line.

6-b)

In case the water outlet of the engine side (A) is below water line.

7) Air ventilation and Intake pipe

If the engine is operated at below normal output, incomplete combustion can occur as a result

of an overheated engine room. Therefore, the engine room should be adequately ventilated.

Important

During piping works be sure to cover the intake opening to prevent the entry

of foreign matter.

Other manuals for 1GM

This manual suits for next models

Table of contents

Popular Engine manuals by other brands

Rotax

Rotax 125 senior MAX evo installation manual

Kohler

Kohler K361 Service manual

MTD

MTD OHV Series user guide

Kohler

Kohler COMMAND CH18-745 Service manual

Mercury

Mercury D4.2L D-Tronic manual

Selve

Selve SE Plus-RC Series Operating instruction

Perkins

Perkins 1206E-E66TA Operation and maintenance manual

Skov

Skov DA 174 Technical user guide

Rossi

Rossi TX11 Series manual

Siemens

Siemens SIMOTICS T-1FW3 Configuration manual

AL-KO

AL-KO PRO 350 Instructions for use

MTU

MTU 12 V 4000 Lx4 operating instructions

Nanni

Nanni N3.30 Workshop manual

Nanni

Nanni N5.160 CR2 Operator's manual

KSB

KSB SuPreme Series Installation & operating manual

Hiwin

Hiwin EM1 Series user manual

Rotax

Rotax 912 i series Service instructions

Siemens

Siemens SIMOTICS XP 1MB1 operating instructions