Xtreme XG-470 User manual

PLEASE BE SAFE WHEN RIDING

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X-Treme TM

Gasoline Scooters

Model XG-470

Product Handbook

ALWAYS WEAR A HELMET AND OBEY ALL LAWS!

THIS IS A 2-CYCLE ENGINE

IT REQUIRES A MIXTURE OF GAS AND 2-STROKE

ENGINE OIL

1. You must always use a gas/oil mixture. FAILURE TO DO SO

WILL VOID YOUR WARRA TY!

2. Use 32:1 Gas/Oil Mixture. 4 oz. of oil for every gallon of High-

Octane gasoline.

3. Tanaka Perfect Mix, or similar quality 2-Cycle Engine Oil is

recommended. Oil can be purchased from your local X-Treme

Dealer, Outdoor Power Equipment Dealer, or a Power Sports

Dealer

4. High-Octane Fuel recommended. (90 octane or higher)

This PRODUCT IS NOT INTENDED FOR EXTREME or

OFF-ROAD Use! Please take care of your XG-470!

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IMPORTANT

Failure to follow these INSTRUCTIONS will

VOID YOUR WARRANTY!

DO NOT JUMP or ABUSE THIS PRODUCT!

DO NOT RIDE IN WET/ICY CONDITIONS!

Failure to follow these instructions will

VOID YOUR WARRANTY!

If you have any questions, please contact X-Treme customer

service on the web at www.x-tremescooters.com

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WARNING

This product does not conform to Federal Motor Vehicle Standards and is not

intended for operation on public streets, roads or highways. Serious injury can

result from the unsafe operations of this product. Operator can minimize these

risks by using certain safety equipment such as: safety helmet, goggles, gloves,

elbow and kneepads and appropriate footwear.

DO OT operate this product in traffic, on wet, frozen, oily or unpaved surfaces or

under the influence of drugs and/or alcohol. Avoid uneven surfaces, potholes,

surface cracks and obstacles.

DO OT use a water hose to clean this product. See Product Handbook for more

information.

This product is recommended for riders 16 YEARS OF AGE and older.

SAFETY

Persons without excellent vision, balance, coordination, reflex, muscle and

bone strength and good decision-making capabilities should not use this

product.

Minors without adult supervision should not use this product.

Persons unwilling or unable to take responsibility for their own actions should

not use this product.

The user of this product assumes ALL risks associated with its use. To

minimize these RISKS, the user must wear safety helmet, goggles, gloves,

elbow and kneepads and appropriate footwear.

ever start the engine inside a closed room or building. Breathing exhaust

fumes can be fatal.

IMPORTANT

PLEASE READ THIS BEFORE USING THIS PRODUCT

READ THIS FIRST!

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Fuel Safety

Mix and pour fuel outdoors away from sparks or flames.

Only use a container approved for fuel

Do not smoke or allow smoking near the X-Treme XG-470 while working on the

engine, or while the engine is running.

Wipe up and clean all fuel spills before starting the engine.

Move at least 10 feet away from where you fueled before starting engine.

Stop engine before removing the fuel cap.

It is recommended that you empty the fuel tank prior to shipping or storage to

prevent fuel leaks.

Do not store your X-Treme XG-470 near open flames, furnaces, electric motors

or switches.

Maintenance

Maintain your X-Treme XG-470 as recommended in this Product Handbook.

Disconnect the spark plug cap before performing any engine maintenance,

except for carburetor adjustments.

Keep others away while making carburetor adjustments.

Use only quality replacement parts as recommended by the manufacturer.

Transportation and Storage

Allow the engine to cool, empty the fuel tank and fold the X-Treme XG-470

before carrying or storage.

It is recommended that you empty the fuel tank prior to shipping or storage to

prevent fuel leaks.

Clean the X-Treme XG-470 carefully and store in a cool, dry place.

Product Safety

Keep hands and feet away from moving parts.

Inspect the entire product prior to each use. Replace damaged parts. Check for

fuel leaks and make sure all fasteners are in place and securely fastened.

Replace all parts that are cracked, chipped or damaged before use.

Use only parts and accessories that are recommended by the manufacturer.

If a situation arises that is not covered in the manual,

proceed with caution and use good judgment.

Contact your dealer or X-Treme (www.x-tremescooters.com/support/)

if you need further assistance

QUICK REFERENCE

SAFETY GUIDE

TABLE OF CONTENTS

IMPORTA T I FORMATIO …………………………………….…..2

QUICK REFERE CE…………………………………………………4

TABLE OF CO TE TS……………………………….……………...5

GETTI G TO K OW YOUR X-TREME XG-470…………………..6

PACKI G CO TE TS……………………………………………….7

GETTI G STARTED………………..……………………………..…7

ASSEMBLY………………………………………………………..7

GAS TA K I STALLATIO ……………………………………..8

FUELI G…………………………………………………………..9

RIDI G/BRAKI G………………………………………………..9

TRA SPORTI G A D STORAGE………………………..………..9

OPERATI G PROCEDURES…………………………………….…10

STARTI G………………………………………………………..10

MAI TE A CE………………………………………………………10

RECOMME DED TOOLS……………………………………...10

CARBURETOR ADJUSTME T…………………………….….10

BRAKE SYSTEM………………………………………………..12

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TIRES A D WHEELS…………………………………………..14

ADJUSTI G THE HEAD U IT…………….…………………..14

ADJUSTI G THE CHAI …..………..……………….………..14

MAI TE A CE SCHEDULE…………………………………….....15

OTHER QUESTIO S….……………………………………………..16

GE ERAL I FORMATIO /TECH SUPPORT……………………..16

GETTING TO KNOW YOUR X-TREME XG-470

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PACKAGE CONTENTS

Your X-Treme XG-470 comes with the following items in the box. Please

locate all of the following:

1. The X-Treme XG-470 Gas Scooter

2. Seat/Seat Posts (2) and Clamps (2)

3. Trunk & Trunk Rack & Mounting Hardware

4. Battery Charger

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5. Fuel Tank and lines

6. Tool Kit

7. Gas/Oil Mixing Bottle

8. 10Amp Fuse

9. Handlebar Clamp

10. User Manual

GETTING STARTED

Please read and understand these instructions and the

OPERATING PROCEDURES section, prior to starting or riding your

XG-470

Fig. 1

Fig. 2

Fig.3 Fig. 4

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Assembly

1. Carefully remove the XG-470 from the box.

2. Locate the Handlebar Clamp. (Fig. 1) Slide

the clamp up onto the T-handlebar.

3. Insert the T-handlebar onto the front fork.

4. Line up the handlebar on the fork and Insert

the metal key into the back of the t-handlbar,

then slide the clamp down over the key and

secure the two bolts on the clamp until tight.

Fig. 5

Fig. 6

Fig. 6a

Fig. 7

Fig. 7a

Fueling

This is a two-stroke engine.

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5. Install the enclosed Rear Fender bolts to secure

the fender to the frame. There will be one for

the rear of the fender, and two for the front.

6. ext, install the fuel tank and fuel lines. (Fig. 5)

First run the fuel lines from the right side of the

scooter under the fender to the left side of the

scooter to the engine and locate the carburetor.

Connect the clear line (return fuel line) to the

carburetor attaching it to L-shaped smooth

nipple. Attach the black line (feed fuel line) to

the carburetor attaching it to the ribbed nipple.

(Fig. 6)

7. ext mount the fuel tank to the scooter frame

using the two enclosed bolts. (Fig. 6a)

Disregard the top-mounting bracket on the fuel

tank, as it is not necessary for this model of

scooter.

8. Seat and Seat post mounting. Locate the upper

and lower seat posts as shown. (Fig. 7) Attach

the upper seat post (short post) to the seat and

tighten the seat-mounting bracket. (Fig. 7a)

9. Using one of the two enclosed seat post

clamps, slide the clamp over the seat post

receiver, then insert the lower seat post.

Tighten clamp as necessary.

10. Slide the second seat post clamp over the lower

seat post and insert the upper seat post with

seat attached. Adjust the seat to the desired

height, and tighten the clamp. (Fig. 8)

11. Attach the trunk rack to the seat post at the

desired height. Tighten the nuts/bolts. ext,

attach the trunk to the rack using the enclosed

rubber washers and nuts/bolts.

Fig. 8

Fig.10

Only run the engine using a mixture of gasoline and 2-cycle engine oil.

PLEASE READ OPERATING PROCEDURES BEFORE FUELING!

1. Mix fuel (minimum 90 octane) and 2-cycle engine oil in separate container.

Use Tanaka Perfect Mix or a quality 32:1 2-cycle oil. Make sure the fuel is

well mixed by shaking the container

2. Make sure that the engine is off!

3. Slowly open the GAS CAP, so that possible over-pressure disappears.

4. Clean the tank cap area to make sure that it is free from excess dirt and

debris.

5. *Make sure that no dirt falls into the gas tank.

6. Pour pre-mixed Gas/Oil mixture into the GAS TA K. *Do not overfill.

7. After fueling, replace the GAS CAP and tighten.

Riding

1. Make sure that all of the exposed bolts and screws are tightened.

2. Raise the kickstand to its upright position.

3. Make sure the engine is running.

4. Put one foot on the deck of the XG-470 while pushing off with the other

foot, gently rotate the THROTTLE GRIP, on the right side of the

handlebars. The XG-470 will begin to move on its own power.

5. Control your speed by rotating the accelerator grip. The more you rotate,

the faster you will go.

Braking

1. To brake, release the THROTTLE GRIP and depress the BRAKE LEVERS

(on the left/right side of the handlebars)

2. Gradually decrease the engine speed to idle and press the kill switch

button located just to the left of the throttle grip. This will turn the engine

OFF.

TRANSPORTING/STORAGE

Your XG-470 is easily disassembled for compact storage or transporting by

folding the handlebar and removing the seat post from the scooter.

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