Woodcraft 77A36 User manual
Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
© 2010 by Woodcraft, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft, LLC.
1. Cutting Blanks
Cut wooden blanks to measure ½" x ½" x the length of the brass
tube plus approximately ¼".
2. Drilling Blanks
Using a 7mm drill bit (123306), center and bore a hole through
the complete length of the blank.
3. Gluing Blanks to Tubes
See General Instructions for details.
4. Sanding Blanks to Length
See General Instructions for details.
5. Mandrel Preparation
See General Instructions for details.
Slide a bushing (06R03) onto the mandrel. Slide the first blank
onto the mandrel followed by another bushing, the second blank
and the last bushing. Secure the blanks with the mandrel nut and
washer.
6. Turning the Blanks
See General Instructions for details.
7. Finishing the Blanks
See General Instructions for details.
8. Pen Assembly
All parts should be press fit with a machinists type vise. Protect all
plated metal parts from scratches by covering with a cloth or thin
pad before placing in vise.
1. Gently press the pen clip/cap (1/5) into the upper barrel (3).
2. Install the tip (7) into the lower barrel (6).
3. Insert the pen twist mechanism (8) threaded end out into the
lower barrel (6) until the small indentation is just covered. See
“Special Instructions” for additional installation information.
4. Slide the brass ring (4) down the pen mechanism until it meets
the lower barrel (6).
5. Insert and screw the pen mechanism (2) into place.
6. Press the upper barrel (3) down the pen mechanism until it is
seated with the brass ring (4).
77A36
08/31/10
Revised
2
Mandrel
Product #123052, 123053, 123059, 123060, 123080, 123087,
123320, 123325, 123330, 123335, 124637, 124638, 124644,
124645, 124651, 124658, 141655, 141656, 141657, 142414,
142415, 142416, 142505, 142506, 142507, 147074, 147075,
148778, 822947
Slim Style Pen & Pencil Kits
Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
© 2010 by Woodcraft, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft, LLC.
77A36
3
9. Pencil Assembly
1. The brass insert (2) has a large diameter end and a small
diameter end. The large diameter end must be pressed into the
lower barrel (3). To identify the large diameter attempt to insert
one end of the insert into the lower barrel. If the insert fits loosely
into the lower barrel this is the small end. If the insert will not fit
into the lower barrel, but will require a press fit, this is the large
diameter end which must be pressed into the barrel.
2. Press the pencil clip (6) and the pencil cap (7) together.
3. Press the clip/cap assembly (6/7) into one end of the upper
barrel (5).
4. Press the brass center ring into remaining lower (3) and upper
barrel (5) openings.
5. Insert the pencil mechanism (8) through the open clip/cap
end of the upper barrel (5) and finger tighten the tip (1) onto the
threaded end of the pencil mechanism (8).
6. The lead is advanced by pushing and releasing the plunger.
Operation of Pencil - Each pencil has been factory tested. Lead
(.5mm) has already been advanced into the mechanism and it
is ready to use. Occasionally, the lead will only advance a few
clicks. This is generally caused by broken lead. To replace the
broken lead simply pull it out from the tip and click a new lead
into place.
Additional Parts:
06R68 repl. pen tube set (5 pr.)
06S76 10 red refills
06S77 10 blue refills
06R78 repl. pencil tube set (5pr.)
10. Special Instructions
Due to the variable length of replacement “Cross-type” pen
refills, we recommend the following procedure be followed when
assembling pens. To ensure a proper fit you may want to buy a
Cross refill and use it as a guide while fitting parts together.
The fit of the twist mechanism is critical in determining the
distance that the pen tip extends from the pen body. To ensure
correct refill tip extension, the twist mechanism must be pressed
into the lower barrel slightly past the small indention (as opposed
to just covering the indentation). When performing this step be
sure that the twist mechanism is not seated too deeply or the refill
tip will not retract fully into the pen body.
Remember, the twist mechanism placement is a trial and error
process and should be tested as you proceed to ensure proper
depth of seating. If you proceed slowly, utilizing the illustration
(right) and/or replacement pen refills,
your custom made pens will perform
properly regardless of
the pen refill utilized.
Fully Twisted Position
Too Short Too Long
Correct
Pencil Assembly
Pen Assembly
08/31/10
Revised
Product #123052, 123053, 123059, 123060, 123080, 123087,
123320, 123325, 123330, 123335, 124637, 124638, 124644,
124645, 124651, 124658, 141655, 141656, 141657, 142414,
142415, 142416, 142505, 142506, 142507, 147074, 147075,
148778, 822947
Slim Style Pen & Pencil Kits
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29
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