Whispbar K573W User manual

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K573W

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 4 x 2 x 1

x 1 x 4

Revision No: 5E 1

Fitting Kit K573W

MAX kgs (lbs)

W/P WHD

Volkswagen

Polo Mk4, 5dr Hatch 02-05 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 02-05 AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 02-05 EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 02-05 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 02-05 CN 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 05-09 AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 05-09 EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 05-09 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 05-09 CN 75 kgs (165 lbs) 75 kgs (165 lbs)

Polo Mk4, 5dr Hatch 05-Jun 09 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

2

Fitting Kit K573W

X

A B C 1 2 3

Polo Mk4, 5dr Hatch 02-05 (NZ) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 02-05 (AU) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 02-05 (EU) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 02-05 (ZA) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 02-05 (CN) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 05-09 (AU) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 05-09 (EU) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 05-09 (ZA) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 05-09 (CN) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

Polo Mk4, 5dr Hatch 05-Jun 09 (NZ) -240mm 510mm - 800mm 770mm -

-9 -7/16ths" 20 1/16ths" - 31 1/2ths" 30 5/16ths" -

3

Fitting Kit EN

K573W

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

4

Fitting Kit EN

K573W

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

5

Fitting Kit EN

K573W

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

6

Fitting Kit EN

K573W

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Refer to the underside of the pad for the

part number.

●It is important to put the pads in the correct

position on the vehicle.

●Letters refer to the pad part numbers and

position.

●Pad Part Number:

A = 11-04-241

B = 11-04-250

C = 11-04-251

7

Fitting Kit EN

K573W

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

●Make sure the pad fits into the holes

underneath the foot.

Fitment

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Please check the front of this manual for

information relating specifically to your

vehicle.

8

Fitting Kit EN

K573W

●Locate vehicle's fixed points.

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Clamps directly to edge of roof under the

doors, pin locates in hole on vehicle

●Tighten adjusting screw to 5 Nm (3.7 ft lb)

hand tight.

●Tighten locking screw on both legs evenly.

9

Fitting Kit EN

K573W

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

Energising Door Seal

●Measure doors as shown for starting

placement of door seal.

●Repeat for all doors.

10