Whispbar K549W User manual

K549W

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 2 x 2 x 2

x 2 x 4

Revision No: 3C 1

Fitting Kit K549W

MAX kgs (lbs)

W/P WHD

Volkswagen

Golf Mk5, 3dr Hatch 04-09 AU 60 kgs (132 lbs) 60 kgs (132 lbs)

Golf Mk5, 3dr Hatch 06-09 EU 60 kgs (132 lbs) 60 kgs (132 lbs)

Golf Mk5, 3dr Hatch 06-09 CN 60 kgs (132 lbs) 60 kgs (132 lbs)

Golf Mk6, 3dr Hatch 10-12 AU 60 kgs (132 lbs) 60 kgs (132 lbs)

Golf Rabbit Mk6, 3dr Hatch 10-12 US 60 kgs (132 lbs) 60 kgs (132 lbs)

Golf Mk6, 3dr Hatch 10-12 EU 60 kgs (132 lbs) 60 kgs (132 lbs)

Golf Mk6, 3dr Hatch 10-12 CN 60 kgs (132 lbs) 60 kgs (132 lbs)

Rabbit Mk5, 3dr Hatch 06-09 US 60 kgs (132 lbs) 60 kgs (132 lbs)

Fitting Kit EN

K549W

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

Fitting Kit EN

K549W

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

Fitting Kit EN

K549W

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●It is important to put the clamps in the

correct position on the vehicle.

●Letters refer to the part numbers stamped

on clamps.

●Clamp Part Number:

A = 450A

B = 761A

Fitting Kit EN

K549W

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

Fitting Kit EN

K549W

●Make sure the pad fits into the holes

underneath the foot.

Fitment

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Please check the rear of this manual for

information relating specifically to your

vehicle.

●Locate vehicle's fixed points.

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Clamps directly to edge of roof under the

doors, pin locates in hole on vehicle on

front clamps

Fitting Kit EN

K549W

●Tighten adjusting screw to 5 Nm (3.7 ft lb)

hand tight.

●Tighten locking screw on both legs evenly.

●Check crossbar is securely attached to the

vehicle.

Fitting Kit EN

K549W

●Use keys to fit and lock covers

Energising Door Seal (Mk5 only)

●Measure doors as shown for starting

placement of door seal.

●Repeat for all doors.

●Ensure door seal positioned as shown.

Fitting Kit EN

K549W

●Install door seal.

●Check placement

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

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