Whispbar K505W User manual

K505W

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 4 x 4 x 8

x 4 x 2 x 1 x 1

x 4 x 2 x 2

Revision No: 7C 1

Fitting Kit K505W

MAX kgs (lbs)

W/P WHD

Hyundai

ix35 , 5dr SUV 10-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Fitting Kit EN

K505W

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

●Use keys to remove covers.

Fitting Kit EN

K505W

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

●Set bars to length (revert to rear of these

instructions).

●Clamps onto flush roof rail. Pins locate on

inside of rail.

Fitting Kit EN

K505W

●Tighten adjusting screw to 5 Nm (3.7 ft lb)

hand tight.

●Remove plastic clamp block by gripping bar

leg with fingers and push firmly with

thumbs until clamp block drops out behind

leg.

●Remove both pins from each leg. Use

tapered end of spanner located inside left

hand cover to assist.

Fitting Kit EN

K505W

●Detach foot from leg. Store loose parts in a

safe place.

●Repeat for all legs.

●Select four feet assemblies and match the

left and right assemblies to the left and

right roof rack legs.

●Assemble foot from kit into leg by pressing

it down.

●Ensure foot interlocks with leg.

●Using short capscrew and washer, secure

assembly onto leg (use Hex Screwdriver

supplied with crossbar to assist)

●Do not over tighten.

●Repeat for all legs.

Fitting Kit EN

K505W

●Use two M5 x 12 mm self tapping screws to

secure the assembly onto the leg.

●Do not over tighten.

Fitment

●Locate two holes at each position along the

inside of the roof rails.

●Place crossbars approximately above

these holes on roof rails.

●Ensure back edge of foot sits flush with the

back edge of vehicle roof rail.

●NOTE: FRONT CROSSBAR ONLY

●Ensure the clamp point faces towards the

front of vehicle.

Fitting Kit EN

K505W

●Apply protective strip as shown.

Trim if required.

●It is important to put the clamps in the

correct position on the vehicle.

●Letters refer to the part numbers stamped

on clamps.

●Clamp Part Number:

A = 685D

B = 731A

C = 732A

●Ensure the two pins of the clamp engages

correctly with the holes in the roof rail.

●Place one hand on the leg and apply

downward pressure.

●Slide clamp through opening in leg.

Fitting Kit EN

K505W

●Thread the coach bolt through the clamp

and the leg.

●Ensure the two pins of the clamp engages

correctly with the holes in the roof rail.

●Tighten the plastic knob.

●Ensure the plastic knob is in the position

shown when fully tightened.

●Do not over tighten.

●Repeat for all four positions.

●Ensure the clamp engages correctly on

inside of roof rail.

●Use keys to fit and lock covers

●Check crossbar is securely attached to the

vehicle.

Fitting Kit EN

K505W

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

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