Whirlpool LSP680GR User manual

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SERVICE MANUAL

Automatic Washer LSP680GR

(Philippines)

SPECIFICATION

Power source

Overall dimension(Net dimension)

Net weight

Power consumption

Motor output

Marked capacity of washing/spinning

Washing method

Water capacity

Water consumption

Pulsator speed

Spinner tub speed

AC 220V, 60Hz

500(W) × 535(D) × 895(H)

27kg

300W

150W

6.8kg

Automatic reverse turn

45 Liters

106 Liters (Regular wash cycle

Water level: High)

170 rpm(DELICATE 60 rpm)

850 rpm

Specification: Subject to change without notice.

2

ABNORMAL CONDITION

When the washer is abnormal, the washer stops as the every actions turns off, beep tone

sounds ON-0.1 second and OFF-0.1 second for 6 seconds and number window LED display

abnormal code. The washer judges the following six conditions as abnormal condition.

1) Abnormal condition of water supply

In supplying with water, the water level does not reach extra low level within 10 minutes or

does not reach your chosen water level within 20 minutes.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

2) Abnormal condition of drain

In draining, the water level does not go down below the reset level of the water level sensor

within 8 minutes.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

3) Abnormal condition of spin-dry

• The safety switch works 3 times continuously during the program of rinse-spin or works 1

time in the single program of spin-dry.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

• The washer lid is opened.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

4) Abnormal condition of child lock.

Running in setting child lock, the washer lid is opened beyond 4 seconds.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

5) Abnormal condition of water level sensor.

The water level sensor malfunctions or the water level is overrunning the alert level when the

water does not stop.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

6) Abnormal condition of load sensor.

The number window LED display abnormal code: and the electric buzzer sounds to

indicate a problem at the same time.

3

CIRCUIT DIAGRAM

THOUBLESHOOTING

a. Power Source

Yes

No

COLOR SYMBOL

Gr

Bl

G

B

LB

Br

O

P

R

W

Y

V

GRAY

BLUE

GREEN

BLACK

LIGHT BLUE

BROWN

ORANGE

PINK

RED

WHITE

YELLOW

VIOLET

TROUBLE INSPECTION CAUSES REMEDY

Any indications

and beep do not

work when

power switch is

on and the start

button is pressed

INSPECTION

Is fuse blown? Deterioration of fuse.

Motor is defective.

Capacitor is defective.

Replace.

Replace.

Replace.

Poor connect of 6-pin

connectors (blue&white).

Control circuit board is

defective

Repair or replace.

Replace.

4

Hose joint assembly

Cushion

Filter

Does water stop

when the plug

is removed or

power switch is

OFF?

b. Water Supply

Yes

No

Low

High

Note: When removing the flow sheet, reinstate the filter in place correctly.

Yes

No

TROUBLE INSPECTION CAUSES REMEDYINSPECTION

Water does not

flow when the

power switch is

on and start

button is pressed.

Does humming

noise come on

from water

valve？

Something on the filter of

the water valve or hose

joint assembly.

Clean the filter.

Poor connect of 6-pin

connectors (blue& white).

Water valve is defective.

Water level sensor is

defective.

Control circuit board is

defective.

Repair or replace.

Replace.

Replace.

Replace.

Water is not

supplied normally.

Check water

pressure.

Remove the flow

sheet of the water

valve.

Replace the water

valve.

Clean the filter on

the water valve or

hose joint

assembly.

Replace the water

valve.

Water does not stop

Something in the air trap

hose or air leaks from a

part related water level

sensor system.

Water level sensor is

defective.

Control circuit board is

defective

.

Something on the

diaphragm on the water

valve.

Diaphragm is deformed

Clean or replace.

Replace .

Replace.

Replace or

disassemble the

valve and clean

the diaphragm

Replace

The height of drain hose is

less

than 0.7m.

Make the height of

drain hose is not less

than 0.7m.

5

Bearing ass

’

y is defective. Replace.

Motor wires are

dis-connected.

Capacitor wires are

dis

-

connected

.

Capacitor is defective.

Motor coil shorten.

Brake lining on bearing ass

’

y

is

worn out.

Brake lever ass

’

y is defective.

Torque motor is broken.

Brake lining is

worn out.

Brake lever ass

’

y is defective.

Foreign matter in drain hose.

Valve bellow is deformed.

Pump lead wire is

disconnected.

Control circuit board is

defective.

c. Wash/Rinse

No

Yes

No

Yes

No

Yes

Yes

No

No

d. Drain

Yes

No

TROUBLE INSPECTION CAUSES REMEDY

Washing cycle does

not start even if

water keeps the

selected water level.

INSPECTION

Does the spin tub

rotated normally

when the

COURSE button

is set to SPIN?

Bearing ass

’

y is defective.

Poor connect of 6-pin

connectors (blue & white)

Thermostat on motor is

opened.

Control circuit board is

defective.

Replace.

Replace.

Repair or replace

after cooling down.

Replace.

Does the pulsator

rotate by hand?

Does humming

noise come on

from motor?

Replace or repair.

Replace or repair.

Replace.

Replace.

The spin tub rotates

together with the

pulsator during

washing or rinsing

cycle.

Is the torque motor

working normally? Replace bearing ass

’

y.

Replace bearing ass

’

y.

Replace.

Note:

Brake-work is

normal when spin

tub stops within 10

sec. under no-load.

Does brake-work

normally?

Replace bearing ass

’

y.

Repl

ace

bearing

ass

’

y.

Water does not

drain out.

Is the built-in

pump working

normally？

Clean drain hose

inside.

Repair or replace.

Replace.

6

e. Spin Drying

Yes

No

TROUBLE INSPECTION CAUSES REMEDYINSPECTION

Drain takes time too

long. Drain hose

ass

’

y is deformed.

Hose is connected in the

wrong way.

Hose is too long or position of

hose is too high.

Repair or replace.

Repair.

Repair.

Note: In draining, the water lever sensor can

not reset in 8minutes.

The number window LED display

abnormal code: and begin blinking

on and off at the same time and the

electric buzzer sounds to indicate a

problem.

Note: In draining, the water level sensor can

not reset in 8 minutes.

The number window LED display

abnormal code: and begin blinking

on and off at the same time and the

electric buzzer sounds to indicate a

problem.

• If the Drain Hose is too long or high, it may

make draining impossible.

• The extend Drain Hose to a maximum long of

3 meters and maximum high of 10 centimeters.

Spin drying cycle

does not work.

INSPECTION

Does safety

device work?

Machine inclines. Replace with level.

The V-belt is slipping.

The V-belt is snapped.

Small pulley mounting

screw is loosed.

Motor is disconnected or

burnt.

Capacitor is broken or

disconnected.

Bearing ass

’

y is defective.

Torque motor is defective.

Brake lever is defective.

Thermostat on motor is

opened.

Poor contact of 6-pin

connectors (blue &white).

Control circuit board is

defective.

Adjust the motor

position.

Replace.

Tighten up.

Replace.

Replace.

Replace.

Replace.

Repair or replace.

Repair or replace

after cooling down.

Repair or replace.

Replace.

Note:

1.

The safety switch works 3 times

continuously

or works 1 time in the

single program of spin-dry

.

The

number window LED display abnormal

code: and begin blinking on and off

at the same time and the electric buzzer

sounds to indicate a problem.

2. Do not disconnect the wire from the

capacitor, because this wire acts as

de-pressing noise from outside to the

micro-computer.

7

Operation of safety device

When the safety device works by abnormal swing of spin drum, machine works automatically to

stop Spin-Dry cycle and operates water supply valve to pour water into the Wash/Spin Tub and

then starts washing cycle for replacing washing clothes evenly.

After above operation has down twice, if safety device works again, machine will stop, and the

number window LED display abnormal code: and begin blinking on and off at the same time

and the electric buzzer sounds to indicate a problem.

• Open the Wash Lid and rearrange the clothes evenly around the Wash/Spin Tub.

• Close the Wash Lid and press the START/PAUSE button again.

f. Buzzing and rattling

Low

High

TROUBLE INSPECTION CAUSES REMEDYINSPECTIONINSPECTION

Start of spin-drying. Normal spin.Safety device work.

Electric circuit

counts operation

of safety device.

Electric circuit works to stop

spin when safety device

detects continuously three

times of abnormal swing of

spin drum.

Automatic

adjustment or

load.

Buzzing/rattling

during water

supply.

INSPECTION Something in water valve. Replace.

INSPECTION

Is high water

pressure (more

than 4kg/cm

2

)?

Faucet open too far Adjust faucet

turning.

Stop of Spin-Dry

Agitation of load (Rinsing

for 2 minutes).

Water supply

8

Yes

No

TROUBLE INSPECTION CAUSES REMEDYINSPECTION

Buzzing/rattling

during washing

or rinsing.

Does some noise

sound during

spin drying?

Belt is slipping.

Pulley is loose.

Some part touch motor

Adjust.

Tighten.

Repair or replace

Something underneath

pulsator.

Pulsator is rubbing.

P

ulsator shaft is burnt.

Remove.

Adjust bearing ass

’

y.

Replace bearing ass

’

y.

Buzzing/rattling

during spin-dry. Is sound in

low-pitched

monotone?

Bearings of bearing ass

’

y

is defective.

Replace.

Is variable sound

happened by

vibration?

Does noise sound

when the washer

begins to work?

Is clattering on

maximum

rotation?

Is flapping?

Machine is in unbalance.

Suspension rod ass

’

y is

worn out.

Belt is slipping

Motor pulley is loose.

Wire and/or air trap hose

is loose.

Place machine

evenly on base.

Replace.

Adjust.

Tighten up.

Tighten.

9

PART LIST

Key No. Part No. Description 中文名称 Q

’

ty

1 301B801701454 Control Circuit Board Complete 电脑板完成 1

2 ST1TN40160SE SCR 4×16 4X16 螺钉(电脑板安装用) 5

3 301B121000528 Panel sticker 控制板塑贴印刷完成 1

4 301B141400166 Lid Handle

上盖把手喷漆印刷完成

1

5 ST1TN40100SE SCR 4×10 4X10 螺钉(把手固定用) 4

6 3012160510146 Screw Lid 螺钉盖 4

7 3014201S02140 magnet

磁性开关用永磁铁

1

8 3012161404040 Washer Lid

洗涤上盖

1

8a 301B141200250 Washer Lid complete

洗涤上盖组件(虚拟件)

1

9 3012160613140 Hinge Shaft

上盖轴销

1

10 3012160717140 Lid Spring

盖板弹簧

1

11 301213179F140 Notice Label 注意铭牌 1

12 301B141500138 Back Plate 后板 1

13 3012324905140 Water Valve connector 进水阀连接器 1

14 ST1TN40120SE SCR 4×12 4X12 螺钉(后板安装用) 2

15 301B802300004 Safety Device Switch

桶开关组件

1

16 ST1TN40140SE SCR 4×14 4X14 螺钉(桶开关组件安装用) 2

17 ST1TN40120SE SCR 4×12 4X12 螺钉(进水阀和进水盒连接) 3

18 3014294S37140 Valve Assembly(Water Valve) 进水阀 1

19 3012212701140 Water Valve tie_in 进水阀接头 1

20 3010317136140 Pour Inlet assembly 进水盒组件 1

21 ST1TN40120SE SCR 4×12 4X12 螺钉(进水盒组件安装用) 3

22 3014291S03140 Response Switch(Water Level Sensor) 水位传感器 1

23 3012334002140 Hose Band 软管卡簧(水位传感器用) 1

24 3012324212140 Air Trip Hose 通气软管(水位传感器用) 1

25 3012143414140 Cushion 海绵套环 1

26 3012160140040 Top Plate 面架 1

27 ST1TN40120SE SCR 4×12 4X12 螺钉(面架安装用) 4

28 3012160510145 Screw Cap 螺钉盖 2

29 3012256137141 Detergent Tray 粉末盒印刷完成 1

30 3010161102140 Gradienter 水平仪 1

31 3012161202140 Gradienter Cover 水平仪罩 1

32 3012143454140 Cushion

橡胶垫(面架用)

2

33 3014292S04140 Reed Switch

磁性开关

1

34 STATN40100SE SCR 4×10 4X10 螺钉(

磁性开关压线片

用) 1

34a 3012152514140 Reed Switch fixture 压线片(

磁性开关

安装用) 1

34b 3012176220140 aluminum foil 100x100 铝箔(100X100 面架用) 1

35 301B801100042 Wire bunch 洗衣机线束 1

35a 3012152502140 Wire fix 导线束缚(通气软管及导线用) 2

36 301B111200041 Frame Complete 箱体铆接完成 1

37 Stopping Pin 止退销（包含在吊杆完成里） 4

38 Spring Damper Base 吊杆球座（包含在吊杆完成里） 4

10

Key No. Part No. Description 中文名称 Q

’

ty

39 3012912223140 SCR 4×8 4X8 螺钉(

后罩盖安装

用) 7

40 3012122232140 Back Cover 后罩盖 1

41 3012122101142 Frame Handle

箱体把手

2

42 3012122302140 Drain Cap

排水口盖

1

43 3012334001140 Hose Band 软管卡簧(排水内管和外桶) 1

44 3010324703140 Drain Hose (Inside) 排水内管组件 1

45 3012912203140 Special

screws

M5×14

特种螺钉 M5×14

2

46 ST1TN40140SE SCR 4×14E

螺钉 4×14E

1

47 3010342014140

Drain

valve

Assembly

排水阀组件

1

51 3010325103141 Drain Hose assembly(Outside) 排水软管组件 1

54 3012334004140 Hose Band 软管卡簧(排水软管组件,附件) 1

55 3012152306042 Leg 底托 1

56 STATN40120SD- SCR 4×12 4X12 螺钉(底托安装用) 9

57 3010143007140 Adjuster Assembly 可调脚组件 1

58 3012234305140 Sound-Proof Board 底托屏蔽板 1

59 ST1TN40140SE SCR 4×14 4X14 螺钉(底托屏蔽板用,附件) 1

60 3012143401140 Cushion 缓冲垫 3

61 ST2TN60200SE SCR 6×20 6×20 螺钉(缓冲垫安装用) 3

62 3012152503140 Lead Stay

导线卡

2

63 3010812012140 Cord Assembly 电源线组件 1

64 3012152501140 Cord Stay

电源线束缚

1

65 ST1TN40100SE SCR 4×10 4X10 螺钉(电容器安装用) 1

66 3014295S01140 Capacitor Assembly, 10µF/450V Ac 电容器组件 1

67 3010856501140 Earthing Wire Assembly 地线组件 1

68 SFSPG40100SA SCR 4×10A 4X10 螺钉(箱体接地用) 2

69 SVCNN40KA--- Washer SPR 4 垫片(箱体接地用) 2

70 3012813007140 Part Bag

扎线塑料袋

1

70a 3012234109140 Sound-Proof Board

防音板

1

71 3012871103140 Compressed Connector 压接套管 4

72 3012871102140 Compressed Connector 压接套管 1

73 3012411301140 Pulsator Screw 波轮螺钉 1

74 3012411401140 Pulsator Screw Washer

波轮螺钉衬垫

1

75 3012411006043 Pulsator 波轮 1

76 3012411501140 Pulsator Washer 波轮垫片 1

77 3012221203140 Outer Tub Cover 外桶盖 1

78 ST1TN40140SE SCR 4×14 4X14 螺钉(外桶盖安装用) 2

79 3012912202140 Special Screw assembly 螺栓组件(脱水桶固定用) 4

80 3010240029043 Spin Tub Complete

脱水桶完成(虚拟件)

1

81 3010240105043 Balance Weight Assembly

平衡环组件（无图）(虚拟件)

1

82 3012131728140 Notice Label

注意铭板

1

83 3010241118043 Spin Tub Assembly

脱水桶组件

1

84 ST1TN50210UK SCR 5×21K 5X21 螺钉(平衡环安装用) 6

85 3012240208140 Spin Tub Boss

脱水桶法兰

1

86 201D0067 Motor Complete 电机完成 1