Whirlpool AWM8121 User manual

WHIRLPOOL CONSUMER SERVICES Model AWM8121

September 2001

All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is

not permitted without written authority of Whirlpool (Australia) Pty. Limited

Whirlpool is a registered trademark of Whirlpool U.S.A.

This documentation is intended only for qualified technicians who possess the required qualifications and

are aware of the regulatory requirements applicable to servicing electrical appliances.

Whirlpool (Australia) Pty Limited Part No. SM3024

A. B. N. 28 003 578 023

WHIRLPOOL AUSTRALASIA

CONSUMER SERVICES

SERVICE MANUAL

FRONT LOAD

WASHING MACHINE

Model AWM8121

Version 8570 812 53000

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 2 of 20

BLANK PAGE

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 3 of 20

CONTENTS

Page

TECHNICAL DATA 4 - 5

EXPLODED VIEW - CABINET 6

EXPLODED VIEW - DRUM 7

SPARE PARTS LIST 8 - 10

WIRING DIAGRAM 11

CIRCUIT DIAGRAM 12

PROGRAM DIAGRAM - Cotton 13

PROGRAM DIAGRAM - Synthetic 14

PROGRAM DIAGRAM - Delicate 15

PROGRAM DIAGRAM - Wool and Silk 16

PROGRAM DIAGRAM - Spinning Profiles 17

FAULT DIAGNOSIS 18

TEST SEQUENCE 19

FAILURE DURING NORMAL OPERATION 20

ADJUSTING DISTRIBUTION NOZZLE 21

TIMER CONNECTIONS 22

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 4 of 22

TECHNICAL DATA

Dimensions

Height 845 mm

Width 595 mm

Depth 620 mm

Weight

Nett 73 kg

Mains Connection

Voltage 230 - 240 V

Frequency 50 Hz

Power consumption 2.3 kW

Drum

Volume 53 l

Capacity of dry laundry

Cotton/coloured 7 kg

Cotton rapid 3 kg

Cotton short 6 kg

Easy care 2.5 kg

Easy care rapid 1.5 kg

Easy care short 2.5 kg

Delicate 1.5 kg

Wool 1 kg

Water Level (as sensed by the pressure

switch)

Level 1

Switching point 55± 5 mmWc

Reset point 35± 5 mmWc

Overflow 280 ± 20 mmWc

Water (level visible inside the drum)

Level 1

Switching point 25 - 39 mm

Overflow 267 - 306 mm

Nominal currents

Contacts

11 - 12 4 (4) A

11 - 14 16 (4) A

11 - 16 1 (1) A

Door lock

Lock time (20 °C) 3 - 6 s

Unlock time 60 - 90 s

Voltage 230 - 240 V

Rated current:

Contact 4 - 5 16 (4) A

Heating element

Heating Tubular heating element with

NTC - sensor

Rated Voltage 230 - 240 V

Rated power 2050 W

Resistance 22 - 28 Ω

Resistance NTC :

0°C 35.9 κΩ

30°C 9.8 κΩ

40°C 6.6 κΩ

50°C 4.6 κΩ

60°C 3.2 κΩ

70°C 2.3 κΩ

95°C 1.1 κΩ

Inlet valve - Cold/hot fill :

Water temp (max) 60 °C

Rated flow <1 bar 4 l/min

Pressure range 50 - 1000 kPa

Nominal voltage 220 - 240 V

Frequency 50 Hz

Minimum starting voltage:

< 600 kPa 160 V

600 - 1000 kPa 170 V

Nominal current 35 mA

Nominal input 6 VA

Nominal (20 °C) 3.4 - 4.5 κΩ

Drain pump (synchronous)

Nominal Voltage 230 - 240 V

Nominal current 0,3 A

Nominal power 34 W

Frequency 50 Hz

Resistor (coil) 155 ± 7% Ω

Motor protection 170 °C

Capacity(H=1,25m) 14 ± 2 l/min

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 5 of 22

TECHNICAL DATA (Cont.)

Program timer

Type SC1

Timer basic 4619 712 52201

Timer programmed 4619 744 80153

Nominal voltage 230 - .240 V

Frequency 50 Hz

Harness Connectors (See circuit

diagram)

OA4.1 - OA4.2 5. Option

OA4.3 - OA4.4 6. Option

OB4.1 - OB4.2 3. Option

OB4.3 - OB4.4 4. Option

OC4.1 - OC4.2 1. Option

OC4.3 - OC4.4 2. Option

SLT3.1 - SLT3.3 Temp.selector

SLS4.1 - SLS4.4 Spin speed selector

VCF3.1 - VCF3.3 Valve (cold water)

VHF3.1 - VHF3.3 Valve (hot water)

Pi5.1 = negative supply

Pi5.2 = data

Pi5.3 = clock

Pi5.4 = positive supply

Pi 5.5 = negative supply

PL3.1 - PL3.3 Pilot lamp

Connector

M7.1 - M7.7 Motor

DP2.1 - DP2.2 Pump

SET2.1 - SET2.2 NTC

DSS3.1 - DSS3.3 Door switch

PR2.1 - PR2.2 Pressostat

Single connector

HE2.1 - HE2.2 Heating element

PS2.1 - PS2.2 Pressostat

SM3.2 - SM3.3 Mains switch (3 fold

connector)

Program 32 positions

Step Cotton

Colour

Easy

care

Deli-

cate

Wool Silk

Pre

wash

02-06 03-06 04-06 - -

Main

wash

07-21 12-21 14-21 17-21 18-21

Rinse 22-28 22-28 22-28 22-28 22-28

Spin 29-31 29-31 29-31 29-31 29-31

Stop 32 32 32 32 32

Speeds

Wash speed 54 rpm

Ramp speed 95 rpm

Spin speed 1200 rpm

Ambient Temperatures

Ambient temperature up to 70 °C

Storage temperature up to 85 °C

Output

Motor M7.6 - DSS 3.2 >40 V

in pump step AQ2.1 -DSS 3.2 240 V

NTC not measurable

Pump DP2.1 -DP2.2 240 V

Doorlock DSS3.1 -DSS 3.3 240 V

Pressostat E4 - E2 240 V

- empty PR2.1 - E2 240 V

- full PR2.2 - E2 240 V

Valve (Rast 2,5) V2.1 - V2.2 >170 V

Options not measurable

Display module Pi5.1 - Pi5. 4.5 V

Pi5.4 - Pi5.5 12 V

Motor

Type MCA61/64 - 148 t.f.

WHE 0

Belt ratio i = 1 : 13.3

Resistance contacts

6 - 7 68.7± 7% Ω

4 - 5 1.78± 7% Ω

2 - 3 1.68± 7% Ω

1 - 3 0.99± 7% Ω

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 6 of 22

EXPLODED VIEW - CABINET

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 7 of 22

EXPLODED VIEW - DRUM

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 8 of 22

PARTS LIST

Item Part No Description

001 0 4819 440 19716 Cabinet

002 0 4812 440 19343 Flap

011 0 4819 462 48472 Foot

021 0 4812 440 19818 Front

024 0 4812 440 18998 Panel, rear

025 0 4812 404 38551 Support, control board VBL WH

030 0 4812 310 18586 Table top VBL WH

040 0 4812 417 18787 Hinge

050 0 4812 440 10406 Pedestal VBL, 53 l

061 0 4812 466 88458 Counter weight, upper

061 1 4812 466 88459 Counter weight, front

061 2 4819 310 39227 Mounting kit weight, top

061 3 4819 310 39228 Mounting kit weight, bottom

081 0 4812 529 18038 Shock absorber upto 1200rpm

084 0 4812 466 58001 Anti rattle, support spring

086 1 4812 401 18413 Holder, shock absorber

086 2 4812 401 18412 Stopper

110 0 4812 498 18139 Handle, door white

130 0 4812 417 28047 Plate, door lock

130 1 4812 417 28048 Plate, doorlock lower

131 0 4812 417 28046 Lock door

131 1 4812 417 28045 Pin door lock

131 2 4812 492 58022 Spring door lock

135 1 4812 498 18137 Knob door safety

135 2 4812 491 48004 Spring

135 3 4812 290 68153 Holder, adjustable door safety

140 0 4812 450 68219 Door glass

143 0 4812 440 19782 Glassdoor frame VBL WH

144 0 4812 440 19589 Frame, door glass DE-WT

191 0 4812 460 68527 Door bellow standard

191 0 4812 460 68532 Door bellow WH grease resistance

191 1 4812 492 18017 Strap

191 2 4819 530 58059 Ring

200 1 4812 418 18283 Tub 53l front

200 2 4812 418 18305 Tub 53l rear

200 4 4812 290 88054 Clamp for tub WH

220 0 4812 418 18288 Drum 53l

271 0 4819 358 18152 Belt

272 0 4812 528 58027 Pulley DIAM.298

272 2 4812 532 18024 Washer

272 3 4812 505 18371 Nut M 12

292 0 4812 530 58101 Gasket Tub

301 0 4812 452 11085 Control panel AWM 8121

303 0 4812 498 78095 Handle

321 0 4812 452 11084 Insert panel

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 9 of 22

PARTS LIST (Cont.)

Item Part No Description

321 1 4812 532 98011 Fastener, inlay

331 0 4812 414 58111 Knob, timer VBL complete

332 1 4812 513 18097 Push button start VBL WH

332 2 4812 513 18098 Push button spin speed VBL WH

332 3 4812 513 18099 Push button option VBL WH

332 4 4812 513 18101 Push button plus VBL WH

332 5 4812 513 18102 Push button minus VBL WH

400 0 4812 361 58172 Motor 1200 MCA 61

409 0 4812 362 48004 Brush, carbon motor CESET

421 0 4812 121 18142 Interference filter, 1,00 µF

430 0 4812 310 38525 Pump, drain with thermal protection

451 0 4812 259 28766 Heating element 240V, 53l

480 0 4812 321 78109 Cable, motor SC1 PP

490 0 4812 310 18404 Kit cable, mains 5m 3x1,5

491 0 4812 321 28367 Strain relief

500 0 4812 282 18948 Timer SC1 (EI,EC,PW,IR,RH)

571 0 4812 281 28382 Valve, magnet cold

573 0 4812 271 28449 Valve, magnet hot

581 0 4812 276 18327 Pressostat 55/35

620 0 4812 239 58003 Module "A" S/DS

630 0 4812 280 58026 Door lock 3 TABS

691 0 4812 282 18702 Sensor NTC (SC1)

700 0 4812 530 28869 Hose, inlet hot

701 0 4812 530 28781 Hose, inlet 3,8 m (Eltek)

701 0 4819 530 28926 Hose, inlet 2,5 m (Eltek)

701 1 4819 466 69704 Gasket and filter

702 0 4819 530 29019 Hose intern

702 1 4819 530 28971 Hose, inlet intern

707 0 4812 526 48031 Nozzle Distribution

707 1 4812 526 48028 Nozzle

707 2 4812 526 48034 Nozzle hot

707 3 4812 526 48035 Nozzle hot

708 1 4812 530 48143 Bend

711 0 4812 418 88054 Detergent disp. 3C, 53l

712 0 4812 418 68198 Drawer 3 C. VBL

713 0 4812 418 88019 Flap Detergent Container

717 0 4812 418 78925 Bowden cable

717 1 4812 321 38013 Lever, nozzle

717 2 4812 321 38012 Holder, adjustable

717 3 4812 278 88018 Slide

717 4 4812 492 38359 Spring , nozzle

717 5 4812 282 18807 Cam 3 C. SC1/VBL/WH

718 0 4812 526 48051 Siphon

718 1 4812 418 88018 Accessory

753 1 4819 418 68234 Chamber, air

WHIRLPOOL CONSUMER SERVICES Model AWM8121

Page 10 of 22

PARTS LIST (Cont.)

Item Part No Description

754 0 4812 530 28826 Drain hose, tub to pump

754 1 4812 530 28832 Lock eco

754 2 4812 530 28829 Flange eco

760 0 4812 480 58105 Filter set pump

781 0 4819 530 28847 Hose, draining

782 0 4812 530 28827 Hose pressostat

787 0 4812 530 28813 Steam hose

787 2 4819 401 18868 Clamp, hose 26,8 mm

794 5 4812 530 58095 Gasket air trap

900 0 4812 255 18204 Holder hose outlet

900 1 4812 290 88049 Bracket

900 2 4812 290 88077 Cable clamp

900 3 4812 401 18446 Cable clamp

900 4 4819 401 18872 Clamp, hose

900 5 4819 401 18529 Clamp, hose

900 6 4812 401 18444 Support Heating element

900 7 4812 256 98031 Holder pressostat

900 8 4819 401 18823 Clamp

900 9 4819 404 78449 Support

901 3 4812 401 18549 Clamp, hose

910 0 4812 502 18383 Screw Torx T40 M 8X 25

910 5 4812 502 18516 Screw 4,2 x 13

930 0 4819 492 38139 Spring, suspension

941 0 4812 520 28004 Bearing, ball 6206

941 1 4812 520 28072 Bearing, ball 6303

953 0 4812 530 58099 Shaft seal 1200

961 0 4819 532 68829 Spacer

965 0 4812 466 68545 Cover BK/WH

993 0 4819 530 29028 Bow

993 3 4812 395 58004 Tool

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