Whirlpool 6ADP2956 IXM - SERVICE User manual

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

November 2001

All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is not

permitted without written authority of Whirlpool (Australia) Pty. Limited

Whirlpool is a registered trademark of Whirlpool U.S.A.

This documentation is intended only for qualified technicians who possess the required qualifications and are

aware of the regulatory requirements applicable to servicing electrical appliances.

Whirlpool (Australia) Pty Limited Part No. SM4017

A. B. N. 28 003 578 023

WHIRLPOOL AUSTRALASIA

CONSUMER SERVICES

SERVICE MANUAL

DISHWASHER

Model 6ADP2956 IXM

Version 8542 956 53540

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 2 of 19

BLANK PAGE

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 3 of 19

CONTENTS

Page

TECHNICAL DATA 4 - 5

EXPLODED VIEW - CABINET 6

EXPLODED VIEW - DOOR AND CONTROL PANEL 7

SPARE PARTS LIST 8 - 11

PROGRAMME CHART 12

CIRCUIT DIAGRAM 13

TEST PROGRAMME 14

PROCEDURE FOR DIAGNOSTIC SERVICE TEST

PROGRAMME

14 - 15

PASSIVE TEST PROGRAMME 15

FAULT DIAGNOSIS 16 - 17

ACTIVE TEST PROGRAMME 18

CONTROL BOARD TEST POINTS 19

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 4 of 19

TECHNICAL DATA

Dimensions

Height 85.0 mm

Width 60.0 mm

Depth 59.2 mm

Mass 59.0 kg

Decor Plate

Thickness (Max) 4 mm

Width 583 mm

Height 595 mm

Mass (Max) 1.8 kg

Electronic Circuit Boards

Service Boards See Spare Parts

Serial Boards

DUB 4619 724 06821

CB 417071

Dataset 417061

Basic control board not programmed, see on

the board laminate 4619 724 04871

Programmes

Programmes See Programme Chart

Succession 1a-2a-3b-6d-8-9

Alarms

Rinse aid refill

Options

Zone Washing

Delay function

Programme Indication

Start indicator

Pre wash

Main wash

Drying

End

Electrical Data

Base Data

Voltage 230 - 240 V

Frequency 50 Hz

Total power 2.4 kW

Fuse 10 A

Motors

Spray Pump Motor

Voltage 230 - 240 V

Power consumption. ~160 W

HI (in series with cap) 81 •

HA 44 •

Capacitor 4 µF

Drain Pump Motor

Voltage 230 - 240 V

Input 30 W

Resistance 146 •

Drying Fan Motor

Voltage 230-240 V

Resistance 141 •

Total Air Volume 900 l/min

Water Pressure/Temperature

Inlet pressure, min. 30 kPa

max. 1400 kPa

Spray pump pressure 40 kPa

Hot connection 60 °C max

Flow rates / Inlet volume

Flow meter calibration 208 Impulses/Iitre

(at 30 kPa pressure and

1.1 Iitres per min)

Spray pump ~70 I/min

Drain pump 16 I/min

Pump height, max. 1.1 m

Inlet valve 4.5 I/min

Zone washing valve 30 l/min

Spray arm lower ~33 I/min

Spray arm upper ~27 I/min

Ceiling rotor ~10 l/min

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 5 of 19

TECHNICAL DATA (Cont.)

Heating

Voltage 230 - 240 V

Power consumption 2.22 kW

Resistance 25 •

Heating rate 2 ºC/min

Temperature on surface ~115 ºC

Double safety element 85 ºC

cut-out, self resetting

Water Valves

Double Valve at Inlet Hose

Voltage 230 - 240 V

Frequency 50 - 60 Hz

Resistance 2.0 k•

Zone Washing Valve

Voltage 230 - 240 V

Frequency 50 - 60 Hz

Resistance 4.0 k•

Dispenser Coil

Voltage 230 - 240 V

Frequency 50 - 60 Hz

Resistance 1.5 k•

Reed Contact

Flow meter

Rinse aid control

NTC

20 ºC 58.1 k•

25 47.1 k•

30 ºC 38.2 k•

40 ºC 25.4 k•

50 ºC 17.2 k•

60 ºC 11.8 k•

70 ºC 8.3 k•

80 ºC 6 k•

85 ºC 4 k•

Water Quantities and Levels

Measuring Water Level

Remove the coarse sieve, place end of a ruler

in the bottom of the sump to measure the depth

of the water.

Water Quantities (Normal Programme (6a))

Back Rinse (x3) 1.0 litre 68mm

Prewash 4.8 litres 122mm

Prewash/Zone wash 4.0 litres 120mm

Main Wash 4.5 litres 121mm

Main wash/

Zone washing 3.5 litres 117mm

Intermediate rinse1 4.0 litres 120mm

Intermediate rinse1/

Zone washing 3.5 litres 117mm

Intermediate rinse2 4.0 litres 120mm

Intermediate rinse2/

Zone washing 3.5 litres 117mm

Clear rinse 4.0 litres 120mm

Clear rinse/

Zone washing 3.5 litres 117mm

Safety / Overflow 8.5 litres 141mm

Detergent max.

Pre-wash 10 cm3

Main-wash 45 cm3

Rinse aid 125 cm3

6 Dosage steps 1 - 6 cm3

Operating Speeds

Spray pump motor 2800 rpm

Drain pump motor 3000 rpm

Spray arm, lower 20 - 40 rpm

Spray arm, middle 25 - 35 rpm

Spray arm, upper 45 - 65 rpm

Drying fan 2500 rpm

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 6 of 19

EXPLODED VIEW - CABINET

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 7 of 19

EXPLODED VIEW - DOOR AND CONTROL PANEL

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 8 of 19

SPARE PARTS LIST

Item Part No Description

003 0 4812 440 19594 Traverse

004 0 4812 440 18952 Drip tray assembly

004 1 4812 401 18402 Holder

011 0 4812 505 18357 Foot short

022 0 4812 440 19579 Side panel, left

022 1 4812 440 19578 Side panel, right

022 2 4812 440 18953 Spacer

024 0 4812 440 19463 Panel, rear

030 0 4819 310 18598 Top, Black

034 0 4812 404 78237 Spacer

034 1 4812 404 78297 Fastener

040 1 4812 417 18774 Hinge left

040 2 4812 417 18773 Hinge right

044 0 4812 492 38358 Door spring

047 0 4812 404 48591 Door brake

047 1 4812 401 18397 Band, brake

047 2 4812 404 68023 Hook

053 0 4812 440 88896 Plinth, black

053 4 4812 440 88913 Plinth rounded, black

061 0 4812 466 88552 Counter weight

065 0 4812 466 48051 Insulation

103 0 4812 440 19453 Door outer, black

120 0 4812 440 19456 Door, inner

120 1 4812 440 18969 Batten

130 0 4812 417 58373 Door lock, complete

131 0 4812 401 18416 Hook lock

175 0 4812 310 18309 Trim, ornamental left, black

175 1 4812 310 18308 Trim, ornamental right black

175 2 4812 310 18311 Trim, ornamental lower black

191 0 4812 466 68564 Gasket door

191 3 4812 466 68533 Gasket

192 0 4812 466 68467 Gasket, door lower

241 0 4812 458 18912 Basket upper straight

241 1 4812 458 18324 Holder cups right white

241 3 4812 528 88068 Wheel, basket upper (set)

241 4 4812 458 18984 Holder dishes white

241 5 4812 535 78043 Bearing

241 6 4812 458 18979 Holder glasses white

241 7 4812 404 48683 Hoop

241 8 4812 466 68553 Spacer cap set

242 0 4812 458 18974 Basket lower complete

242 1 4812 528 88069 Wheel, basket lower white

242 4 4812 466 48059 Bottom basket stop

242 6 4812 458 18977 Support plate left

242 7 4812 458 18978 Support plate right

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 9 of 19

SPARE PARTS LIST (Cont.)

Item Part No Description

243 0 4812 458 18272 Basket cutlery

243 5 4819 310 39859 Cutlery basket KIT

243 6 4812 458 18996 Grille white

261 0 4819 462 38271 Rail telescope, inner

261 1 4819 404 48819 Cap rail

261 2 4812 462 78995 Cap rail ahead

263 0 4819 520 18013 Ball cage complete

263 1 4812 520 48001 Ball Niro 8mm dia.

265 0 4812 404 48637 Basket adjustment complete

265 2 4812 404 48638 Grip basket adjustment

301 0 4812 453 70892 Control panel, stainless steel

303 1 4812 460 38089 Plate, handle black

305 1 4819 502 18241 Screw synthetic

305 3 4812 440 19477 Batten adjustable 5mm black

322 0 4812 453 70649 Insert panel black

331 0 4812 413 59018 Knob programme complete, black

332 0 4812 410 28675 Button black

332 2 4812 410 28672 Button black

350 1 4812 440 19968 Window black

350 2 4812 381 28047 Lens

400 0 4812 361 58126 Motor & spray pump complete

405 0 4812 360 18371 Spray pump

405 1 4819 515 28158 Gasket

420 0 4812 121 18132 Capacitor

421 0 4812 121 18161 Interference filter

430 0 4812 360 18357 Pump, draining

430 1 4812 466 68506 Shaft seal

442 0 4812 361 18196 Blower complete

450 0 4812 259 28684 Heating element

480 0 4812 321 28394 Cable harness set

480 1 4812 321 28371 Cable

480 3 4812 401 18418 Wiring protector

480 4 4812 321 28387 Cable

490 0 4812 321 18051 Cable, mains

490 1 4812 321 28367 Strain relief

521 0 4812 214 78476 Control board (CB)

571 3 4812 281 28374 Zone-washing valve

583 0 4812 271 28407 Switch diaphragm

616 1 4812 271 58161 Contact, reed, rinse aid

620 0 4812 218 38095 User board (DUB)

623 0 4812 271 38356 Microswitch

633 0 4812 271 38355 Microswitch door

680 0 4812 418 68155 Combidosage

680 1 4812 466 68495 Gasket

681 1 4812 466 68497 Gasket

WHIRLPOOL CONSUMER SERVICES Model 6ADP2956 IXM

Page 10 of 19

SPARE PARTS LIST (Cont.)

Item Part No Description

681 2 4812 440 18975 Flap

682 0 4812 466 68496 Gasket

691 0 4812 282 68012 Sensor, NTC

692 1 4812 209 88001 Sensor, turbidity

700 0 4812 530 28804 Hose, inlet, aqua stop 4,2m

700 0 4812 530 28848 Hose, inlet, aqua stop 2m

700 1 4812 480 48096 Sieve

700 2 4812 466 68629 Gasket

701 1 4812 310 18153 Yoke clamp set

710 2 4819 310 38536 Threaded ring

710 3 4819 466 69562 Gasket set

714 0 4812 462 78012 Threaded cap

714 2 4812 440 18963 Cabinet non-return flap

716 0 4812 418 68142 Regeneration dosage

716 1 4812 466 68475 Gasket

716 2 4812 462 78994 Cover

721 1 4812 360 68061 Spray arm lower. complete

721 2 4812 466 68491 Gasket 25x2,3B

721 3 4812 466 68558 Gasket 30x3,0

721 4 4812 440 19455 Flange

722 0 4812 360 68044 Spray arm upper

722 2 4812 360 68056 Hub upper straight complete

723 0 4812 360 68049 Spray arm ceiling

723 1 4819 310 39831 Kit

726 0 4812 530 28786 Tube

726 1 4812 530 28787 Tube

726 2 4812 505 18358 Nut

726 3 4812 466 68512 Gasket

726 4 4812 462 79633 Docking station

743 0 4812 530 48134 Air guide

743 1 4812 530 28102 Hose, inlet

743 2 4812 440 19526 Air guide lower

743 3 4812 505 18364 Nut

743 4 4812 281 38001 Valve disk

743 5 4812 466 98934 Disc

743 7 4812 466 68514 Gasket

751 0 4812 418 18205 Water collector

751 1 4819 310 39826 Water guide service kit

755 0 4812 530 28868 Bend

755 2 4812 530 48148 Tray, leak

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