WEG CFW-09 User manual

Power Connections and Keypad Operation:

The CFW09 Quick Start Guide is a supplement to help get the CFW09 started quickly using the most common installation

and configuration options. This CFW09 Quick Start Guide is not meant to replace the CFW09 User’s Manual. For detailed

instructions, safety precautions, proper mounting, installation, configuration, and operation please refer to the CFW09

User’s Guide. Warning: Only qualified personnel should plan or implement the installation, start-up, operation and

maintenance of this equipment. Personnel must read the entire CFW09 User’s Guide before attempting to install, operate

or troubleshoot the CFW09.

Figure 1 - Power and Grounding Connections

Figure 2 –Keypad Operation

Display

Display Description

rdy

Inverter is Ready to be Enabled

run

Inverter is Enabled

Sub

Power Supply Voltage Too Low for Inverter Operation

dCbr

Inverter in DC Braking Mode. (See P300)

Key

Description

Switches the display between

parameter number and

content.

Jogs motor when pressed

Increases Speed and

Parameter number/content

Decreases Speed and

Parameter number/content

Forward/Reverse Key

Green LED = Forward

Red LED = Reverse

Starts the VFD via a

controlled acceleration ramp.

When running switches the

display between “RPM-volts-

status-torque-Hz-Amps”

Stops the VFD via a

controlled deceleration ramp.

Resets VFD after a fault trip.

Local/Remote Key

Green LED = Local Mode

Red LED = Remote Mode

Red LED - Reverse

Green LED - Forward

Green LED - Local

Red LED - Remote

LCD Display –

2 lines with 16

characters displays

detailed description

of all parameters

and messages.

LED Display –

indicates fault codes,

inverter status,

parameter number and

value.

Basic Wiring:

1. Mount the CFW09 to a flat vertical surface.

2. For three-phase input power connect the incoming power leads to the R, S, and T connections on the power

terminal and connect the GROUND lead to PE on the chassis (Refer to Figure 1). For single-phase input power

connect the power leads to R and S.

3. Connect the motor leads to the U, V, and W connections on the power terminal and connect the GROUND lead to

PE on the chassis (Refer to Figure 1). Note: Only three-phase AC motors can be used.

4. Apply power to the CFW09 inverter and proceed to “Oriented Start-up”. The inverter will display “P201”on the

LED/LCD displays. This is the first parameter in the “Oriented Start-up”mode. Note: New CFW09 inverters are

shipped with parameters preset to factory defaults. If you need to reload factory defaults at any time, first set

password parameter P000=5 then set factory default parameter P204=5.

Note: When the inverter is powered up for the first time or when the factory default parameter values are loaded

(P204=5), the “Oriented Start-up”sub-routine is run. This sub-routine requests the user to program some basic

parameters to ensure proper operation and motor protection. The motor and inverter nameplate data is required in

order to set these parameters. See page 6 for an example of motor nameplate data required (P400-P406).

Oriented Start-up:

Action

LED/LCD

Display

Description

After power-up, the display shows the following

message.

Language Selection:

0=Portuguese, 1=English, 2=Spanish,

3=German

Press to enter the programming mode.

Enter the programming mode.

Use and arrow keys to select the

language.

Selected Language:

Select language 1 = English

Press the key to save the

selected option and exit the programming mode.

Exit the programming mode.

Press the arrow key to go to the next

parameter.

Inverter Rated Voltage Selection:

0=220V/230V, 1=380V, 2=400V/415V,

3=440V/460V, 4=480V, 5=500V/525V,

6=550/575V, 7=600V, 8=660V/690V

Continue in this fashion programming the

remaining parameters for the inverter.

Press to enter programming mode,

Press and to select a parameter value.

Press again to store the value.

Press to go to next parameter.

Repeat procedure until the remaining motor

parameters P400, P401, P403, P402, P404, and

P406 required in the “Oriented Start-up”have been

programmed.

When the last parameter P406 has been stored

and the “UP”key pressed, “RDY”is displayed

on the keypad indicating the inverter is ready to

operate.

Note: To repeat the initial power-up procedure:

Set parameter P204=5 (this loads the factory

default parameters) and follow the “Oriented

Start-up”procedure again. Password for

parameter access P000=5

Note: These are the minimum parameters for a perfect adaptation between inverter and motor. With these parameter

settings you can operate the inverter in “Local”mode via the keypad. This operation mode is recommended for users who

are operating the inverter for the first time without additional control connections. For start-up according to this operation

mode, proceed to step 5 on next page.

Keypad Start/Stop (Local Mode):

5. The inverter should still be powered up with a display of “RDY”. Having completed “Oriented Start-up”, keypad

navigation should now be familiar. Verify parameter P202=0 (Type of Control = V/F 60Hz). This is the factory

default value and should already be set to 0. Note: To change the value of P202 and all other parameters, P000

must first be set to 5 (Password Parameter P000=5).

6. Scroll down to the read only parameter P002 (Motor Speed) and press to see the speed value.

7. Press the start key. The motor will accelerate from 0 to 90 RPM (minimum speed), in the clockwise

direction. Note: If the direction of rotation is not correct, switch off the inverter and wait until the capacitors

discharge completely (as long as 10 minutes) and then swap any two wires at the motor output.

8. Press the key and hold it to increase motor speed.

9. Press the FWD / REV key to change directions. The green and red LEDs on the left side of the keypad

indicate rotation direction (Fig. 2)

10. Press the stop key. The motor decelerates to 0 RPM.

11. Press the key and hold it. The motor accelerates from 0 RPM to the JOG speed set at P122. Release the

key and the motor decelerates down to 0 RPM.

Notes: (1) The “Acceleration Time”and “Deceleration Time”is set at P100 and P101 respectively (Default value is

20sec). If the acceleration current becomes too high, especially at low frequencies (<15Hz), an inverter over-current

(E00 or E05) may occur requiring the Torque Boost at P136 to be decreased. Increase/decrease the content of P136

gradually until an operation with constant current over the entire frequency range is obtained. Refer to P136 in

Chapter 6 of the CFW09 User’s Guide for a full explanation.

(2) If E01 fault occurs during deceleration, increase the deceleration time at P101.

(3) Minimum and Maximum speeds are set at P133 and P134 respectively.

(4) For a complete description of Parameters and Error codes refer to Chapters 6 and 7 in the CFW09 User’s Guide.

Local/Remote Modes (Hand-Off-Auto):

In the previous section the inverter was operated from the keypad (Local Mode).

Note the green local indicator LED on the bottom right of the keypad (Fig.2). For

the factory default programming, the selection of the operation mode

(Local/Remote) is made via the “Local/Remote”key (default is Local). To pass

default of the key to remote, set P220=3. With this setting the inverter will power

up in remote mode. Note the red remote indicator LED on the bottom right of

keypad (Fig. 2). If you wish to use an external Local/Remote switch (Hand-Off-

Auto) set P220=4, connect the switch to one of the Digital Inputs (DI2-DI6), and

set the corresponding parameter (P264 to 268=1). To always run in Local mode

set P220=0. To always run in Remote mode set P220=1.

2 Wire Start/Stop (Remote Mode):

Parameters:

1. Set DI1 to START/STOP (P263=1).

2. Set P224=1 (DIx) if you want the 2 wire control in local mode.

3. Set P227=1 (DIx) if you want the 2 wire control in remote mode.

Control Wiring: Verify there is a jumper between XC1-8 and XC1-10 or the

inverter will not work. Start/Stop switch is N.O. (normally open) and is

connected as shown in Figure 3.

Figure 3 –2 Wire Start/Stop

3 Wire Start/Stop (Remote Mode):

Parameters:

1. Set DI1 to GENERAL ENABLE (P263=2).

2. Set DI3 to START (P265=14). See note below.

3. Set DI4 to STOP (P266=14).

4. Set P224=1 (DIx) if you want the 3 wire control

in local mode.

5. Set P227=1 (DIx) if you want the 3 wire control

in remote mode.

Control Wiring: Verify there is a jumper between XC1-8

and XC1-10 or inverter will not work. “Start”and “Stop”

are momentary push button switches and are connected

as shown in Figure 4. “Start”is a N.O. (normally open)

contact and “Stop”is a N.C. (normally closed) contact.

Note: When initially setting DI3 to START (P265=14) an

E24 (programming) error will occur and the display will

flash until DI4 is set to STOP (P266=14).

Figure 4 - 3 Wire Start/Stop

Operation from Remote Analog Input (Speed Pot):

Parameters:

1. P222=1 (Remote Speed Ref=AI1)

2. P235=0 (Analog Input Signal =0-10Vdc)

Control Wiring: Connect jumper between XC1-13 and XC1-14 or Speed

Pot will not work. Speed Pot value must be ≥5KΩbut ≤10KΩat 2W and

is connected as shown in Figure 5.

Dip Switch Settings: Analog Input 1 (AI1) is set at 0-10Vdc (default) by

the S1-2 Dip Switch on the control board (S1-2=OFF). To detect 4-20mA,

set S1-2=ON and set P235=1. Note: S1-1 is for Analog Input 2. See the

CFW09 User’s Guide for full explanation of analog inputs.

Figure 5 –Analog Input with Speed Pot

Fault Codes:

When a fault is detected, the inverter is disabled and the Fault Code is displayed. (Example E01). To restart the inverter

after a fault has occurred, the inverter must be reset. Resetting the inverter can be done by disconnecting and reapplying

AC power (power-on reset), by pressing the “O/RESET”key (manual reset), automatic reset, or via digital inputs. For

details on Reset and a full list and description of Fault Codes please read Chapter 7 in the CFW09 User’s Guide.

Parameters Example:

Inverter Data (Example)

Line: CFW09

Rated Current: 9 A

Rated Voltage: 380...480 V

Model: CFW090009TGZ

Motor Data (Example)

Power: 5 HP

Rated Speed: 1730 RPM, 4 Pole

Rated Current: 7.9 A

Rated Voltage: 460 V

Frequency: 60 Hz

Cooling: Self-ventilated

•The following is a typical list of parameter changes needed using the Motor/Inverter data shown above and the

factory 60Hz default setting (P204=5).

P000=5 Parameter Access (5 = Password)

P204=5 Loads Factory Default (5 = 60Hz Default) (P204=7 or 8 saves the user’s data)

P201=1 Language Setting (1 = English)

P296=3 Inverter Rated Voltage (3 = 440-460V)

P400=460 Motor Rated Voltage = 460V

P401=7.9 Motor Rated Current = 7.9A

P403=60 Motor Rated Frequency = 60Hz

P402=1730 Motor Rated RPM = 1730

P404=8 Motor Rated HP = 5HP

P406=0 Motor Ventilation Type (0=Self Ventilated)

P202=0 Type of Control = V/F 60Hz

P100=20 Acceleration Time = 20 seconds

P101=20 Deceleration Time = 20 seconds

P133=90 Minimum Speed = 90 RPM

P134=1730 Maximum Speed –1730 RPM

P205=2 Display Default = Motor Speed

•Local/Remote parameters allow the inverter to be set up to operate from Keypad, Remote Terminal, or a

programmed combination of keypad and terminal inputs.

P220 –Local/Remote Selection

P221 –Local Speed Reference Selection

P222 –Remote Speed Reference Selection

P223 –Local FWD/REV Selection

P224 –Local Start/Stop Selection

P225 –Local Jog Selection

P226 –Remote FWD/REV Selection

P227 –Remote Start/Stop Selection

P228 –Remote Jog Selection

•Read Only Parameters (P001 –P065) can be used for monitoring and troubleshooting. For a full list and

description please read the CFW09 User’s Guide. By monitoring certain read only parameters, the status of

inputs, outputs, and drive operational values can be determined without the use of any other test equipment.

P001 –Speed Reference

P003 –Motor Current

P004 - used to monitor DC Bus Voltage.

P005 –Motor Frequency

P006 –Inverter Status

P012 (Digital Input Status) –used to monitor digital inputs.

P013 (Relay Output Status) –used to monitor relay outputs.

P014 to P017 and P060 to P065 –used to read the last 10 faults.

P018 to P021 –used to read analog inputs

These are just a few examples of inverter set-up and parameters. Please read the CFW09 User’s Guide for

additional information.

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