WEG CFW-10 EASYDRIVE User manual

Frequency Inverter

Convertidores de Frecuencia

Inversores de Freqüência

FREQUENCY

INVERTER

MANUAL

Series: CFW-10

Software: version 1.0X

0899.5034 E/2

Please take this page out when

unpacking the product

03/2005

FREQUENCY

INVERTER

MANUAL

Series: CFW-10

Software: version 1.0X

0899.5034 E/2

ATTENTION!

It is very important to check if the

inverter software version is the

same as indicated above.

The table below describes all revisions made to this manual.

Revision Description Section

1 First Edition -

2 AdditionoftheCFW10MECIIand -

additionoftheEMC filter for MECI.

Generalrevision.

Sumarry of Revisions

CONTENTS

Quick Parameter Reference,

Fault and Status Messages

IParameters ..................................................................08

IIFaultMessages ...........................................................11

IIIOtherMessages..........................................................11

CHAPTER 1

Safety Notices

1.1SafetyNoticesin the Manual ....................................12

1.2SafetyNotice on The Product ...................................12

1.3PreliminaryRecommendations.................................12

CHAPTER 2

General Information

2.1AboutthisManual .....................................................14

2.2SoftwareVersion......................................................14

2.3About the CFW-10 ...................................................15

2.4CFW-10 Identification...............................................19

2.5Receivingand Storing ..............................................20

CHAPTER 3

Installation and Connection

3.1MechanicalInstallation..............................................21

3.1.1Environment.......................................................21

3.1.2MountingSpecifications .....................................22

3.2ElectricalInstallation .................................................24

3.2.1Power/GroundingConnections...........................24

3.2.2PowerTerminals ................................................29

3.2.3LocationofthePower/Grounding/Control

Connections.......................................................30

3.2.4Signaland Control Connections .........................30

3.2.5TypicalTerminalConnections .............................32

3.3 European EMC Directive .........................................34

3.3.1Installation ..........................................................35

3.3.2 EMC Categories Description.............................36

3.3.3InverterandFilters..............................................38

3.3.4 Characteristics of the EMC Filters......................39

CHAPTER 4

Start-up

4.1 Pre-Power Checks...................................................41

CONTENTS

4.2InitialPower-up.........................................................41

4.3Start-up ....................................................................42

4.3.1Start-upOperation via Keypad(HMI) ..................42

4.3.2Start-upOperation viaTerminals.........................43

CHAPTER 5

Keypad (HMI) Operation

5.1Keypad(HMI) Description ........................................44

5.2Useofthe Keypad (HMI)...........................................45

5.2.1Keypad Operation..............................................45

5.2.2InverterStatus ....................................................46

5.2.3Read-OnlyVariables ..........................................46

5.2.4Parameter Viewing and Programming ...............47

CHAPTER 6

Detailed Parameter Description

6.1Symbols...................................................................49

6.2Introduction...............................................................49

6.2.1V/F (Scalar) Control ...........................................49

6.2.2FrequencyReferenceSources...........................50

6.2.3Commands........................................................53

6.2.4Local/Remote Operation Modes ........................53

6.3 Parameter Listing.....................................................54

6.3.1AccessandRead Only

Parameters - P000 to P099 ...............................55

6.3.2 Regulation Parameters - P100 to P199..............56

6.3.3 Configuration Parameters - P200 to P398 .........65

CHAPTER 7

Diagnostics and Troubleshooting

7.1 Faults and Possible Causes.....................................78

7.2Troubleshooting........................................................80

7.3Contacting WEG ......................................................81

7.4PreventiveMaintenance ...........................................81

7.4.1CleaningInstructions ..........................................82

CHAPTER 8

Options andAccessories

8.1RFIFilters ............................................................... 83

8.2Line Reactor ............................................................84

8.2.1Application Criteria ............................................84

CONTENTS

8.3 Load Reactor ...........................................................86

8.4Rheostatic Braking...................................................86

8.4.1Sizing ................................................................87

8.4.2Installation ..........................................................88

CHAPTER 9

TechnicalSpecifications

9.1 Power Data..............................................................89

9.1.1200-240V PowerSupply ....................................89

9.1.2 110-127 V Power Supply ...................................89

9.2Eletronic/General Data .............................................91

CHAPTER 10

Warranty

WarrantyTermsfor FrequencyInverters-CFW-10 .........92

CFW-10 - QUICK PARAMETER REFERENCE

Software:V1.0X

Application:

Model:

SerialNumber:

Responsible:

Date: / / .

QUICK PARAMETER REFERENCE, FAULTAND STATUS MESSAGES

I.Parameters

Parameter Function Adjustable Range Factory Unit User Setting Page

Setting

P000 ParameterAccess 0 to 4, 6 to 999 = Read 0- 55

5 =Alteration

READ ONLY PARAMETERS(P002 to P099)

P002 FequencyProportional Value 0 to 6553 - - 55

(P208xP005)

P003 MotorCurrent (output) 0 to 1.5xInom - A 55

P004 DCLinkVoltage 0 to 524 - V 55

P005 MotorFrequency (output) 0.00 to 99.9,100to .300 - Hz 55

P007 MotorVoltage(output) 0 to 524 - V 55

P008 HeatsinkTemperature 25 to 110 - ºC 55

P014 Last Fault 00 to 41 - - 55

P023 SoftwareVersion x . y z - - 55

REGULATION PARAMETERS (P100 to P199)

Ramps

P100 AccelerationTime #1 0.1 to 999 5.0 s 56

P101 DecelerationTime #1 0.1 to 999 10.0 s 56

P102 AccelerationTime #2 0.1 to 999 5.0 s 56

P103 DecelerationTime #2 0.1 to 999 10.0 s 56

P104 0= Inactive 0% 56

SRamp 1 = 50

2 = 100

Frequency Reference

P120 DigitalReference Backup 0 = Inactive

1 =Active 1 - 57

2 = Backup by P121

P121 KeypadFrequencyReference P133 to P134 3.00 Hz 57

P122 JOGSpeedReference P133 to P134 5.00 Hz 57

P124 MultispeedReference 1 P133 to P134 3.00 Hz 58

P125 MultispeedReference 2 P133 to P134 10.00 Hz 58

P126 MultispeedReference 3 P133 to P134 20.00 Hz 58

P127 MultispeedReference 4 P133 to P134 30.00 Hz 58

P128 MultispeedReference 5 P133 to P134 40.00 Hz 58

P129 MultispeedReference 6 P133 to P134 50.00 Hz 58

P130 MultispeedReference 7 P133 to P134 60.00 Hz 58

P131 MultispeedReference 8 P133 to P134 66.00 Hz 58

Speed Limits

P133 MinimumFrequency (Fmin) 0.00 to P134 3.0 Hz 59

P134 MaximumFrequency (Fmax) P133 to 300Hz 66.0 Hz 59

CFW-10 - QUICK PARAMETER REFERENCE

Parameter Function Adjustable Range Factory Unit User Setting Page

Setting

(1) Thisparameter can be changed only with the inverter disabled (stopped motor).

(2) ThisParametercannotbe changed when the routine "load factory default" is excuted (P204=5).

V/F Control

P136ManualTorqueBoost 0.0 to 100 20.0 % 59

(IxRCompensation )

P137 AutomaticTorqueBoost 0.0 to 100 0.0 %60

(automaticIxR Compensation)

P138 SlipCompensation 0.0 to 10.0 0.0 % 61

P142(1) (2) MaximumOutputVoltage 0.0 to 100 100 % 62

P145(1) (2) Field weakening P133 to P134 60.0 Hz 62

frequency(Fnom)

DC Link Voltage Regulation

P151 Actuationlevelofthe voltage Model 100: 360 to 460 430 V 63

regulationat theDC Link Model 200: 325 to 410 380

(intermediarycircuit)

Overload Current

P156 (2) MotorOverloadCurrent 0.3xInom to 1.3xInom 1.2xP295 A 64

Current Limitation

P169 (2) MaiximumOutput Current 0.2x1nomto 2.0x1nom 1.5xP295 A 64

CONFIGURATION PARAMETERS (P200 to P398)

Generic Parameters

P202(1) Control Mode 0 = Linear V/F Control 0- 65

1=Quadratic V/F Control

P204(1) Load parameterswith 0 to 4 = not used 0 - 66

Factory Setting 5 = Load Factory Default

6 to 999 = not used

P206 Auto-ResetTime 0 to 255 0 s 66

P208 ReferenceScale Factor 0.0 to 100 1.0 - 66

P219(1) Starting point of the switching 0.0 to 15.0 15.0 Hz 66

frequencyreduction

Local/Remote Definition

P221(1) SpeedReference 0 = HMI Keys / 0 - 67

Selection – Local Mode 1 = AI1

2 = E.P.

3to 5 = Reserved

6 = Multispeed

P222(1) SpeedReference 0 = HMI Keys / 1 - 67

Selection–RemoteMode 1 =AI1

2 = E.P.

3to 5 = Reserved

6 = Multispeed

P229(1) Command Selection 0 = HMI Keypad 0 - 67

Local Mode 1 = Terminals

P230(1) Command Selection 0 = HMI Keypad 1 - 67

– Remote Mode 1 = Terminals

P231(1) Forward/Reverse 0 = Forward 2 - 67

Selection 1=Reverse

2= Commands

AnalogInputs(s)

P234 AnalogInput AI1Gain 0.0 to 999 100 % 68

P235 (1) Analog Input AI1Signal 0 = (0 to 10) V/ (0 to 20)mA 0-69

1 = (4 to 20) mA

P236 AnalogInputAI1 Offset -120 to 120 0 % 69

P248 AnalogInput (AI1) Filter 0 to 200 200 ms 69

TimeConstant

CFW-10 - QUICK PARAMETER REFERENCE

Parameter Function Adjustable Range Factory Unit User Setting Page

Setting

(1) Thisparametercanbechangedonlywiththe inverter disabled (stopped motor).

Readonly

Parameter

Digital Inputs

P263(1) Digital InputDI1 0 = No Function 1 - 69

Function 1 = No Function or

P264(1) Digital InputDI2 GeneralEnable 5 - 69

Function 2 = GeneralEnable

P265(1) Digital InputDI3 3 = JOG 6 - 69

Function 4 = Start/Stop

P266(1) Digital InputDI4 5= Forward/Reverse 4 - 70

Function 6 = Local/Remote

7 = Multispeed

8 = Multispeed using

2nd ramp

9= Forward

10=Reverse

11=Forwardwith2nd ramp

12=Reversewith2nd ramp

13=On

14= Off

15 = Activates 2nd ramp

16 = Accelerates E.P.

17 = Decelerates E.P.

18 = Acclerates E.P. with

2nd ramp

19 = Decelerates E.P. with

2nd ramp

20=Withoutexternalfault

21 = Error reset

Digital Outputs

P277(1) Relay Output RL1 function 0 = Fs>Fx 7 - 74

1 = Fe>Fx

2 = Fs=Fe

2 = Is=Ix

4 and 6 = not used

5 = Run

7 = Not Fault

Fx and Ix

P288 Fx Frequency 0.0 to P134 3.0 Hz 75

P290 IxCurrent 0.0 to 1.5x1nom P295 A 75

Inverter Data

P295 RatedInverter 1.6 A 75

Current(Inom) 2.6

4.0

7.3

P297(1) Switching Fraquency 2.5 to 15.0 5.0 kHz 75

DC Braking

P300 DCBraking Time 0.0 to 15.0 0.0 s 76

P301 DCBraking Startfrequency 0.0 to 15.0 1.0 Hz 76

P302 BrakingTorque 0.0 to 100 50.0 % 76

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