Velleman K8032 User manual

Total solder points: 115

Difficulty level:

beginner 1o2o3þ4o 5oadvanced

K8032

4 channel running light

ILLUSTRATED ASSEMBLY MANUAL H8032IP-1

þAdjustable speed.

þSuited for inductive loads.

þ4 channels with LED indicator.

þIdeal for disco effects.

þNoise suppressed according to EN55015.

Specifications :

•AC Power : 110 to 240 VAC.

•Auto frequency detection : 50/60Hz.

•Max load per channel 2A : 200W (110 -125VAC)

400W (220 -240VAC)

•Adjustable speed : 0,2 to 3Hz.

•Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4”

Modifications reserved.

Features:

VELLEMAN Components NV

Legen Heirweg 33

9890 Gavere

Belgium Europe

www.velleman.be

www.velleman-kit.com

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project success-

ful. Read them carefully.

1.1 Make sure you have the right tools:

•A good quality soldering iron (25-

40W) with a small tip.

•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the

tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and en-

ables you to make good connections. When solder rolls off the tip,

it needs cleaning.

•Thin raisin-core solder. Do not use

any flux or grease.

•A diagonal cutter to trim excess wires. To avoid injury

when cutting excess leads, hold the lead so they

cannot fly towards the eyes.

•Needle nose pliers, for bending leads, or to hold components in

place.

•Small blade and Phillips screwdrivers. A basic range is fine.

For some projects, a basic multi-meter is required, or

might be handy

1.2 Assembly Hints :

⇒Make sure the skill level matches your experience, to avoid disappointments.

⇒Follow the instructions carefully. Read and understand the entire step before you

perform each operation.

⇒Perform the assembly in the correct order as stated in this manual

⇒Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.

⇒Values on the circuit diagram are subject to changes.

⇒Values in this assembly guide are correct*

⇒Use the check-boxes to mark your progress.

⇒Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute manual

updates, indicated as ‘NOTE’ on a separate leaflet.

0.000

Assembly hints

1.3 Soldering Hints :

Mount the component against the PCB surface and carefully solder the

leads

Make sure the solder joints are cone-shaped and shiny

Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE

ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE CORRECT

MOUNTING SEQUENCE !

Assembly hints

IPESF SDK NDGB FNL

CODICE

COLORE CODIGO

DE CORES CODIGO

DE COL-

ORES

VÄRI

KOODI FÄRG

SCHEMA FARVE-

KODE FARGE-

KODE FARB

KODE COLOUR

CODE CODIFI-

CATION

DES COU-

LEURS

KLEUR

KODE C

0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0

1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1

2Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2

3Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3

4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4

5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5

6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6

7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7

8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8

9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9

AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A

BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B

4K7= ( 4 - 7 - 2 - B )

4K7= ( 4 - 7 - 0 - 1 - 1 )

COLOR= 2… 5

COLOR= 2...5

Construction

qR4: 3K3 (3-3-2-B)

qR6: 270 (2-7-1-B)

qR7: 270 (2-7-1-B)

qR8: 270 (2-7-1-B)

qR9: 270 (2-7-1-B)

1. 1/4W Resistors

R...

qD1 : 1N4007

qD2 : 1N4007

3. Diodes

Watch the polarity !

D...

CATHODE

qR2: 220K (2-2-4-B-9)

qR3: 220K (2-2-4-B-9)

qR5: 470K (4-7-4-B-9)

qR10: 47 (4-7-0-B-9)

qR11: 47 (4-7-0-B-9)

qR12: 47 (4-7-0-B-9)

qR13: 47 (4-7-0-B-9)

2. 1/2W Resistors

R...

qZD1 : ZB12V0

4. Zenerdiode

Watch the polarity !

ZD...

CATHODE

qIC1 : 8P

5. IC socket, Watch the

position of the notch!

Construction

qT1 : BC547

10. Transistors.

qR1: 220 (2-2-1-B)

6. 1W Resistor

R...

2mm

qC3 : 100n (104)

qC4 : 100n (104)

qC6 : 100p (101)

qC7 : 10n (103)

qC8 : 10nF / 600V

qC9 : 10nF / 600V

qC10 : 10nF / 600V

qC11 : 10nF / 600V

7. Capacitors

qVR1 : UA78L05

11. Voltage Regulator

VR...

qSK1 : Power (2X)

qSK2 : Out1 (2X)

qSK3 : Out2 (2X)

qSK4 : Out3 (2X)

qSK5 : Out4 (2X)

8. PCB tabs

qRV1 : 100K

9. Trim potentiometer

qC2 : 220µF / 25V

qC5 : 10µF / 35V

12. Electrolytic

Capacitors.

Watch the polarity !

C...

qLD1: 3mm Red

qLD2: 3mm Red

qLD3: 3mm Red

qLD4: 3mm Red

16. LED’s.

Watch the polarity !

qIC1: PIC12C508A

17. IC, Check the posi-

tion of the notch !

Construction

qTR1 : TIC225M

qTR2 : TIC225M

qTR3 : TIC225M

qTR4 : TIC225M

14. Triac.

The back side corresponds

to the thick line.

TR...

qF1 : 2A (slow)

13. Fuseholder + Fuse

qC1 : 680n / 600V

15. Capacitors

LD1

CATHODE

200W at 110-125VAC

400W at 220-240VAC

MAX ! For each

channel.

AC PLUG

18. Hook–up and use

Inspect the complete assembly once more

before applying power to the unit !

Hook-up and use

qSolder an AC cable to the SK1 pins (AC Power).

qSolder the cables of each lampholder to the appropriate

pins.

As this kit is shipped to different countries, their is no AC plug

supplied. You will need to attach a plug that matches your

electrical system.

You can adjust the running speed by turning the trimmer

“RV1”. Each LED will light up when a channel is activated.

OUT1OU

ACPOWER

LLL

NNN

19. PCB layout.

PCB

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