Velleman K8027 User manual

Total solder points: 55

Difficulty level:

beginner 1o2þ3o4o 5oadvanced

K8027

Relay output module for K8006

ILLUSTRATED ASSEMBLY MANUAL H8027IP-1

þFor use with K8006 Base unit for home modular light system.

þSuited for both resistive and inductive loads.

þCan be operated from an external push button & open collector

trough : ex. K6711 -K8023 -K8000 -K8046

þControl LED.

Specifications :

•Operating voltage : 110 to 240Vac (50/60Hz).

•Max Load : 2,5A (275W/110V -575W/230V).

•Dimensions : 65 x 57 x 25mm / 2,6” x 2,2” x 1”

Features:

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project success-

ful. Read them carefully.

1.1 Make sure you have the right tools:

•A good quality soldering iron (25-

40W) with a small tip.

•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the

tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and en-

ables you to make good connections. When solder rolls off the tip,

it needs cleaning.

•Thin raisin-core solder. Do not use

any flux or grease.

•A diagonal cutter to trim excess wires. To avoid injury

when cutting excess leads, hold the lead so they

cannot fly towards the eyes.

•Needle nose pliers, for bending leads, or to hold components in

place.

•Small blade and Phillips screwdrivers. A basic range is fine.

For some projects, a basic multi-meter is required, or

might be handy

1.2 Assembly Hints :

⇒Make sure the skill level matches your experience, to avoid disappointments.

⇒Follow the instructions carefully. Read and understand the entire step before you

perform each operation.

⇒Perform the assembly in the correct order as stated in this manual

⇒Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.

⇒Values on the circuit diagram are subject to changes.

⇒Values in this assembly guide are correct*

⇒Use the check-boxes to mark your progress.

⇒Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute manual

updates, indicated as ‘NOTE’ on a separate leaflet.

0.000

Assembly hints

1.3 Soldering Hints :

Mount the component against the PCB surface and carefully solder the

leads

Make sure the solder joints are cone-shaped and shiny

Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE

ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE CORRECT

MOUNTING SEQUENCE !

Assembly hints

IPESF SDK NDGB FNL

CODICE

COLORE CODIGO

DE CORES CODIGO

DE COL-

ORES

VÄRI

KOODI FÄRG

SCHEMA FARVE-

KODE FARGE-

KODE FARB

KODE COLOUR

CODE CODIFI-

CATION

DES COU-

LEURS

KLEUR

KODE C

0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0

1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1

2Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2

3Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3

4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4

5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5

6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6

7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7

8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8

9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9

AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A

BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B

4K7= ( 4 - 7 - 2 - B )

4K7= ( 4 - 7 - 0 - 1 - 1 )

COLOR= 2… 5

COLOR= 2...5

Construction

qD1: 1N4007

qD2: 1N4007

qD3: 1N4007

qD4: 1N4007

qD5: 1N4148

2. Diodes

Watch the polarity !

D...

CATHODE

qR4 :4K7 (4-7-2-B)

qR5 :10K (1-0-3-B)

qR6 :3K9 (3-9-2-B)

qR7 :220 1/2W (2-2-1-B-9)

1. Resistors

R...

qZD1: 8V2

qZD2: 8V2

qZD3: 8V2

3. Zenerdiodes

Watch the polarity !

ZD...

CATHODE

qLD1: 3mm Red

4. LED

Watch the polarity !

qC3: 100nF (104)

5. Ceramic Capacitor

C...

LD...

CATHODE

qR3 : 220 (2-2-1-B)

6. 1W Resistor

R...

2mm

qJP1 : 3p

7. Header

Construction

qT1: BC557B

8. Transistor

qR1 : 220K (2-2-4-B-9)

qR2 : 220K (2-2-4-B-9)

9. 1/2W Resistors.

(Check the color code

& mount them vertical)

R...

qC2 : 100µF/35V

10. Electrolytic

Capacitor.

Watch the polarity !

C...

qVDR1 : VDR300

11. VDR

qRY1 : VR10V241C

Construction

13. Relay

The unit is equipped with

a transient suppressor to

reduce sparking. Nor-

mally, this suppressor is

put over the relay con-

tacts. In some cases it

might be necessary to put

it on the load (eg. with

very small loads).

qLoad (1-2)

qRelay (2-3)

14. Shunt

JP1

qC4 : 100nF/250V

Depending operating

voltage :

qFor 220 -245VAC :

C1 : 470nF/630V

qFor 110 -125VAC :

C1 : 1µF/250VAC

12. Capacitors

Application example

SYSTEMARMED

K8045

GND

COM

SYSTEM ARMED

K8045

GND

SYSTEM ARMED

15. Application example

Keyboard

Display

K8006

K8045

GND

COM

2 X 9VAC / 150mA

SYSTEM ARMED

K8045

GND

Display (K8045)Keyboard (K8046)

K8006 whit k8027

’relay module’

Application example

16. PCB layout.

PCB

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