Vekso CPU1001 User manual

AIR
Compressor Pump
CPU1001
Technical Manual
enriching urban life
10057001 V1.0 2013 01 28 EN

AIR CPU1001
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TABLE OF CONTENTS
TABLE OF CONTENTS .....................................................................................2
INTRODUCTION .............................................................................................3
PRODUCT OVERVIEW ....................................................................................4
SAFETY INFORMATION...................................................................................5
OPERATION....................................................................................................7
General use ................................................................................................7
Compressor ................................................................................................8
Adjustment of pressure switch ....................................................................9
INSTALLATION..............................................................................................10
Mounting .................................................................................................10
Electrical ...................................................................................................11
Connection...............................................................................................12
TECHNICAL SPECIFICATION .........................................................................13
MAINTENANCE............................................................................................15
SPARE PARTS & WEAR PARTS.......................................................................16
TERMS & CONDITIONS OF SALE...................................................................17

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INTRODUCTION
Thank you for choosing a VEKSØ product from our range of Urban Cycling
Solutions.
AIR is an automatic air pump designed for use with bicycles. The pump fea-
tures an electrical compressor to make filling bicycle tires with air simple and
easy. The pump head accommodates the three common valve types used on
bicycle tires: Dunlop, Schrader, and Presta. The pump compressor is factory set
to a pressure of 6bar. During inflation of a tire, users are expected to manually
regulate the desired inflation pressure of the tire if a lower pressure is speci-
fied on the tire, or is desired by the user. If the pump is subject to fault or van-
dalism the compressor automatically switches off.
The purpose of this manual is to provide guidance on operation, installation,
maintenance, and other general information about your VEKSØ product to
ensure optimal performance. We recommend you review this manual, keep it
for reference, and pass it on to any future owner of the product.

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PRODUCT OVERVIEW
No. Description
1
Air pump system
Cabinet
Door
2 Fuse box
3 Pressure adjusting box
4 Power supply switch
5 Compressor system
6 Front glass
7LED housing
LED PCB
8 Pump handle and hose
9 Hook for pump handle
10 Cover for hose
11 Control box
11
6
7
8
9
10
1
5
4
3
2
Figure 1: Product overview
Table 1: Part description

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SAFETY INFORMATION
IMPORTANT: Read these instructions before product installation and operation
Before product installation and operation, please read the following safety
information and sections in this manual concerning operation and installation.
In addition to addressing safety concerns, reading this material will also help
prevent damage to the product.
Failure to install and operate this product in accordance with this in-
formation or using unauthorized spare parts could cause damage to
the product and could result in severe bodily injury, including death in
extreme cases.
General Safety Information
•Ifthisproducthasbeendamaged,thepowersupplyshouldbeturnedoff
immediately by a qualified service technician or electricity provider.
•Onlyqualifiedservicetechniciansshouldcarryoutserviceonthisproduct.
•Wearsafetyglasses,whenservicingthisproduct.
•Compressedaircanbedangerous;donotdirectairflowataperson’s
head or body.
To reduce risk of electric shock
•Donotusethisproductwithelectricalvoltagesotherthanthosestated
under Technical Specifications.
•Donotinstallthisproductinanyareawhereitwillbesubjectedto
above-normal amounts of rainfall, other liquids, moisture, or areas
subject to above-normal flood risk.
•Donotattempttoservicethisproductifitissubmergedinwater.
A qualified service technician or electricity provider should turn off the
power supply to the product.

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SAFETY INFORMATION
To reduce risk of explosion or fire
•Serviceandoperatethisproductonlyinwellventilatedareas.
•Duringsprayingwithcombustibleliquidsriskofexplosionmayarise,
particularly in closed rooms.
•Donotusethisproductinornearexplosiveatmospheresorwhere
aerosol products are being used.
•Donotusethisproductinornearareaswithcombustibleorexplosive
liquids or vapors.
•Donotusethisproductnearnakedflames.
•Donotpumpanyothergasesotherthanatmosphericair.
•Donotpumpcombustibleliquidsorvaporswiththisproduct.
Compressor system safety information
•Ensurecompressorsystemisalwaysprotectedagainstrain,moisture,
frost and dust.
•Ensureallopeningsoncompressorsystemarekeptfreeofrestrictionand
never blocked. Keep all openings free from dust, dirt and other particles.
•Neverinsertfingersoranyotherobjectsintofansofcompressorsystem.
•Thecompressorsystemisthermallyprotected.Itwillautomaticallyturn
off if overheating and will automatically restart when temperature
returns to operating level.
•Thisproductmayonlybeconnectedtounitsortoolswithamaximum
pressure higher or equal to that of the compressor.
•Thesurfaceofthecompressorcangethot.Donottouchcompressor
motor during operation.
•Thecompressorisconstructedandapprovedforamaximumpressureas
stated under Technical Specifications.
•Donotoperatecompressoratambienttemperaturesexceeding
45°C/113°F or falling below -10°C/14°F.

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OPERATION
General use
Before turning on the pump, ensure the fuse box (Figure 1, item 2) and
compressor switch (Figure 3) are both in the ON position. Turn on the pump
by moving the power supply switch to the ON position (Figure 1, item 4).
The pump is now ready for use.
The pump is designed with 2 LED diode boards (Figure 2). These are visible
from both sides of the pump, and indicate the pump is working.
The pump handle (Figure 2) is used to fill tires with air. The pump head
accommodates the three common valve types used on bicycle tires: Dunlop,
Schrader, and Presta. The pump can be used for any tire with these valve
types and in addition to bicycles can be used for tires on items such as
mopedsorchildren’scarriages.
After pumping, the compressor will automatically start to regulate pressure for
the next use.
Figure 2: Pumpview

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OPERATION
Compressor
The compressor will automatically stop when the preset maximum pressure is
reached (stop pressure).
The compressor will automatically start when pressure has dropped below the
preset minimum pressure (start pressure).
SAFETY WARNING: Do not remove the protection covers on the compressor
during operation as doing so may cause electric shock or other personal injury.
ATTENTION: All AC compressors are designed for 100% duty but 50%
operation is recommendable to prolong the lifetime of the compressor.
ATTENTION: The compressor motor does not require oil. Do not lubricate the
motor with oil, as it will destroy important components.
Figure 3: Compressor switch

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OPERATION
Adjustment of pressure switch
The compressor stop pressure and start pressure is preset from the factory and
it does not normally require adjustment. If it is necessary to change the preset
settings, these instructions should be followed carefully.
ATTENTION: The compressor is constructed and approved for a maximum
pressure as stated under Technical Specifications. Do not adjust to a higher
pressure. Higher working pressure will reduce the lifetime of the compressor.
First unscrew the lid of the pressure switch. Adjust the maximum pressure by
adjusting the two springs marked A (Figure 4). Turning the nuts clockwise will
result in a higher pressure. Adjust the two springs identically.
The difference between maximum and minimum pressure is the pressure dif-
ference. Adjust the pressure difference by adjusting the spring marked B (Fig-
ure 4). Turning the nut clockwise will result in a higher pressure difference and
lower start pressure.
Figure 4: Adjustment of pressure switch

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INSTALLATION
Mounting
Installation of the pump is typically done by casting 4 x M10 threaded rods
into a concrete foundation (Figure 5). The threaded rods should protrude ap-
proximately 75mm above the foundation.
The distance between the mounting holes is 120mm x 420mm (Figure 5). The
pump is fastened with 4 x M10 nuts and 4 x M10 washers (Figure 6).
Figure 5: Casting the threaded rods
Figure 6: Fastened the air pump
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