Vacuubrand RE 2.5 User manual

Instructions for repair

OI no.: 20901567Original instructions EN

RE 2.5

RZ 2.5

RE 6

RZ 6

  

Manufacturer:

VACUUBRANDGMBH+CO KGVACUUBRANDGMBH+CO KG

Alfred‑Zippe‑Str.4Alfred‑Zippe‑Str.4

97877Wertheim97877Wertheim

GERMANYGERMANY

Phone:

Head oice +499342808‑0

Sales +499342808‑5550

Service +499342 808‑5660

Fax: +499342808‑5555

Email: info@vacuubrand.com

Web: www.vacuubrand.com

2 IA_EN_RE_RZ_2.5_6_V1_251023

Original instructions

Keep for further use!

This manual is only to be used and distributed in its complete and original form. It is strictly the user’s responsibility to

carefully check the validity of this manual with respect to the product.

Thank you for purchasing this product from VACUUBRAND GMBH + CO KGVACUUBRAND GMBH + CO KG. You have chosen a modern and

technically high quality product.

Imprint

Contents

3IA_EN_RE_RZ_2.5_6_V1_251023

CONTENT

1 Introduction 5

1.1 User information........................................ 5

1.2 About this document .................................... 6

1.2.1 Symbols and icons .................................... 6

1.2.2 Display conventions ................................... 7

2 Safety instructions 8

2.1 Target groups........................................... 8

2.2 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.1 Personal responsibility ................................ 9

2.2.2 Eliminate sources of danger ............................ 9

2.3 Environmental protection............................... 10

3 Notes concerning repair 11

3.1 General notes .........................................12

3.2 Prior to maintenance and repair ......................... 13

3.3 Aer maintenance and repair............................ 13

3.4 Cleaning the components............................... 14

3.5 Notes on pressing in sha seals.......................... 14

4 Maintenance 15

4.1 Tools ................................................. 16

4.2 Replacing the removable sleeve ......................... 17

4.3 Maintenance RE 2.5 and RE 6 ............................25

4.4 Maintenance RZ 2.5 and RZ 6 ............................48

5 Press-in mandrels 74

5.1 Selection of the press‑in mandrel........................ 74

5.2 Mandrel 4 ............................................. 75

5.3 Mandrel 7 ............................................. 76

6 Exploded drawing RE 2.5 / RE 6 77

7 Exploded drawing RZ 2.5 / RZ 6 78

8 Spare parts list 79

9 Service 80

IA_EN_RE_RZ_2.5_6_V1_251023

Introduction

IA_EN_RE_RZ_2.5_6_V1_251023

1 Introduction

Make yourself familiar with the device.

Use this manual as reference for the repair of your device.

1.1 User information

Safety

Read this manual thoroughly and completely before starting repair.

Keep this manual in an easily accessible location.

Observe all safety instructions provided also in the instructions for

use of the device and in the document “Safety instructions for vac‑

uum equipment”! The document ”Safety information for vacuum

equipment ‑ Sicherheitshinweise für Vakuumgeräte” is part of the

instructions for use!

In addition to this manual, adhere to any relevant local accident pre‑

vention regulations and comply with industrial safety regulations.

General

The illustrations in this manual are provided as examples. They are

intended to aid in your understanding.

VACUUBRAND GMBH + CO KG reserves the right to modify or

change the product design and/or technical specifications at any

time without advanced notice.

The content of these instructions is protected by copyright. Only cop‑

ies for internal use are allowed, e.g., for professional training.

©VACUUBRANDGMBH+COKG

General

information

Instructions for use

and safety

Introduction

IA_EN_RE_RZ_2.5_6_V1_251023

Contact

Please ask for replacement in case of incomplete instructions for

use. Alternatively, you can download instructions for use on our

web page: www.vacuubrand.com.

Contact us regarding any questions about this product, if you need

further information, or to provide us with feedback.

When contacting our Customer Service Department, please be sure

to have the data from the rating plate.

1.2 About this document

1.2.1 Symbols and icons

Warning symbol.

Refers to content of other documents.

Additional notes

IMPORTANT! Information or specific use recommendation,

which must be observed.

Safety symbols

Additional icons

Convention for

additional notes > Helpful tips

> Additional information

Introduction

IA_EN_RE_RZ_2.5_6_V1_251023

Convention for

warnings

1.2.2 Display conventions

Warning levels

DANGERDANGER

Indicates an imminent hazardous situation.

Disregarding the situation will result in serious and even

fatal injury or death.

> Take appropriate action to avoid dangerous situation!

WARNING

Indicates a potentially hazardous situation.

Disregarding the situation could result in serious, even fatal

injury or massive damage to property.

> Observe instruction to avoid dangerous situation!

CAUTION

Indicates a potentially hazardous situation.

Disregarding the situation could result in slight or minor

injury or damage to property.

> Observe instruction to avoid dangerous situation!

Individual step (single step)

>Do the described step.

5Result of action.

Multiple steps

1. First step,

2. next step.

5Result of action.

Follow steps in the described order.

Design of steps

Graphic

Safety instructions

IA_EN_RE_RZ_2.5_6_V1_251023

2 Safety instructions

All safety instructions must be observed by all individuals working

with the products described here.

Maintenance and repair are intended to ensure the functional condi‑

tion or the return to function in the event of a failure.

Repair includes troubleshooting and remedy.

2.1 Target groups

Maintenance and repair may only be carried out by suitable qualified

personnel.

The qualified personnel has to carry out the necessary work in accor‑

dance with the statutory requirements ( e.g., safety at work, environ‑

mental protection).

The function and safety of the device must not be impaired.

The qualified personnel must be adequately informed of the risk in‑

volved in their intervention.

The qualified personnel must be adequately informed of potentially

hazardous substances in the device.

2.2 Safety precautions

Products of VACUUBRANDGMBH+CO KG are subject to high quality

tests with goals for safety and operation. Prior to delivery each pro‑

duct has been tested thoroughly.

Nevertheless, during operation unforeseen dangerous situations may

occur which may lead to injuries or damage of property. Therefore

observe the following chapter and take the appropriate safety pre‑

cautions.

Qualified

personnel

Quality standards

and safety

Safety instructions

IA_EN_RE_RZ_2.5_6_V1_251023

2.2.1 Personal responsibility

Ensure that only authorized and skilled personnel works with the

equipment. This is particularly important with regard to trouble‑

shooting and remedy.

>Carefully read these instructions for repair before starting work.

>Replace wear parts regularly.

>Never operate a defective or damaged device.

>Personal safety has top priority!

>Always be conscious of safety.

>Observe the owners‘ directives at work, the national accident pre‑

vention regulations and occupational safety provisions.

2.2.2 Eliminate sources of danger

Only use the vacuum system when it is in proper working

condition.

>Carry out maintenance and repair outside the hazardous area,

i.e., outside potential explosive atmospheres.

The owner must determine additional protective measures to ensure

safe personal protection if work has to carry out inside a hazardous

area.

>Observe the operating instructions of the owner.

>Switch o the device prior to maintenance and repair.

>Secure the device against restarting.

Parts may carry dangerous voltages for some minutes even when the

device is switched o.

To avoid fatal injuries to not carry out any work during this period.

>Mark activities at the device appropriately, e. g. using a instruc‑

tion plate. Ensure that the instruction plate is available also dur‑

ing temporary interruption.

>Aerwards restore the protective equipment immediately, if you

have deactivated safety functions and protective equipment due

to maintenance or repair work.

>Replace defective components by new components with the

same order number or by equivalent components.

>Prevent the entry of liquids or dust in the device.

Dangerous voltage

Qualification and

personal

responsibility

Safe work

Use only in proper

working condition

Safety instructions

IA_EN_RE_RZ_2.5_6_V1_251023

The device may be contaminated with substances dangerous to

health or otherwise dangerous substances.

>Decontaminate or clean the device prior to maintenance or repair,

if necessary.

>Observe safety and protective measures when working with

hazardous substances.

>Ask regularly for actual material safety data sheets.

>Observe the owners´hazardous substances operating instruc‑

tions.

>Wear your personal protective equipment.

2.3 Environmental protection

Observe the national and international environmental regulations for

disposal of your product as well as spare parts. This is especially valid

for all components that are contaminated with hazardous substances.

Dispose of chemicals, e. g., cleaning agent, according to regulations.

Scrapping and waste disposal

As a result of increased environmental awareness and more stringent

general requirements imposed by environmental legislation a proper

scrapping and disposal of no longer usable or non‑reparable equip‑

ment is required.

If you wish to dispose of a VACUUBRAND electrical or electronic de‑

vice, this must be done separately from unsorted municipal waste.

This is indicated by the symbol of the crossed‑out wheelie bin (see

illustration).

VACUUBRAND oers to dispose of your device with this symbol for

you.

To do this, please contact our service team.

Please note the data privacy rules and delete all data on the device.

service@vacuubrand.com

Tel.: +49 9342 808 5660

Health hazards

Proper disposal

Observe environ‑

mental regulation

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