Vacuubrand PC 510 select User manual

Technology for vacuum systems

CHEMISTRY PUMPING UNIT SERIES

PC 510 select

PC 511 select

PC 520 select

PC 610 select

PC 611 select

PC 620 select

Instructions for use

Original instructions EN-US 20901101

Original instructions

Retain for future use!

This manual is only to be used and distributed in its complete and original form. It is strictly the user's responsibility to

carefully check the validity of this manual with respect to the product.

Thank you for purchasing this product from VACUUBRANDGMBH+COKG. You have chosen a modern and techni-

cally high quality product.

Manufacturer:

VACUUBRANDGMBH+CO KG

Alfred‑Zippe‑Str.4

97877Wertheim

GERMANY

Phone:

Switch-

board:

+49 9342 808-0

Sales: +49 9342 808-5550

Service: +49 9342 808-5660

Fax: +49 9342 808-5555

Email: [email protected]

Web: www.vacuubrand.com

Imprint

2 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720

20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 3

TABLE OF CONTENTS

1 About this document 5

1.1 User information............................................................. 5

1.2 Manual structure ............................................................ 6

1.3 Display conventions ....................................................... 7

1.4 Symbols and icons......................................................... 8

1.5 Instructions..................................................................... 9

1.6 Abbreviations .................................................................10

1.7 Term definitions..............................................................11

2 Safety information 13

2.1 Usage.............................................................................13

2.1.1 Intended use..........................................................13

2.1.2 Improper use..........................................................14

2.1.3 Foreseeable misuse ..............................................14

2.2 Obligations .....................................................................15

2.3 Target group description ................................................16

2.4 General safety information.............................................17

2.5 Protective clothing..........................................................17

2.6 Safety precautions .........................................................17

2.7 Laboratory and working materials..................................18

2.8 Possible sources of danger............................................19

2.9 Motor protection .............................................................21

2.10 ATEX equipment category .............................................22

2.11 Disposal .........................................................................23

3 Product description 24

3.1 Schematic design of pumping unit series ......................24

3.2 Chemistry pumping unit series.......................................26

3.3 Condensers and chillers ................................................27

3.3.1 Separator/condenser at the inlet ...........................27

3.3.2 Condenser at the outlet .........................................27

3.4 Sample application.........................................................28

4 Installation and connection 30

4.1 Transport........................................................................30

4.2 Installation......................................................................31

4.3 Connection.....................................................................33

4.3.1 Vacuum connection (IN) ........................................33

4.3.2 Exhaust gas connection (EX) ................................35

4.3.3 Coolant connection at the condenser ....................36

4 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720

4.3.4 Venting connection ................................................37

4.3.5 Gas ballast (GB) ....................................................39

4.4 Electrical connection ......................................................40

5 Commissioning (operation) 42

5.1 Switch on........................................................................42

5.2 Operation .......................................................................43

5.2.1 User interface ........................................................43

5.2.2 User interface PC520 or PC620 ..........................44

5.2.3 Operation...............................................................48

5.2.4 Operation with gas ballast .....................................49

5.3 Shutdown (switch off).....................................................50

5.4 Storage...........................................................................51

6 Troubleshooting 52

6.1 Technical support...........................................................52

6.2 Error – Cause – Remedy ...............................................52

7 Cleaning and maintenance 55

7.1 Information on service work ...........................................56

7.2 Cleaning.........................................................................58

7.2.1 Housing surface.....................................................58

7.2.2 Empty the glass flask.............................................58

7.2.3 Clean or replace PTFE hoses................................59

7.3 Vacuum pump maintenance ..........................................59

7.3.1 Maintenance items.................................................59

7.3.2 Change the diaphragms and valves ......................61

7.3.3 Replace the device fuse ........................................72

8 Appendix 73

8.1 Technical data................................................................73

8.2 Wetted materials ............................................................76

8.3 Rating plate....................................................................77

8.4 Ordering information ......................................................78

8.5 Service information ........................................................80

8.6 EU Declaration of Conformity.........................................81

Index 82

About this document

20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 5

1 About this document

This Instruction manual is part of the product you have pur-

chased.

This manual, in conjunction with the VACUU·SELECT® manual,

applies to all versions of the pumping unit and is intended in par-

ticular for laboratory staff.

1.1 User information

Safety

Instructions for use

and safety

nRead this Instruction manual thoroughly before using the

product.

nKeep this Instruction manual in a readily accessible location.

nCorrect use of the product is essential for safe operation.

Comply with all safety information provided!

nIn addition to the information in this Instruction manual, ad-

here to the health and safety regulations applicable in the

country of use.

General

General information nIf passing the product on to a third party, also give them this

Instruction manual.

nThe illustrations in this manual are only intended to facilitate

comprehension.

nWe reserve the right to make technical changes in the

course of continuous product improvement.

nTo improve readability, the general term Pumping unit is

used as an equivalent to and instead of the product name

PC5xxselectchemistry pumping unit.

Only copies for internal use are allowed, e.g., for professional

training. ©VACUUBRANDGMBH+COKG

About this document

6 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720

Contact

replacement. Alternatively, you can use our download portal:

www.vacuubrand.com

nYou are welcome to contact us at any time in writing or by

telephone if you would like more information, have questions

about our products or wish to share feedback with us.

nWhen contacting our Service Department, please have the

serial number and product type at hand -> see the rating

plate on the product.

1.2 Manual structure

Breakdown of in-

structions

The manual has a modular structure with separate individual in-

struction modules for the pumping unit, controller, and any ac-

cessories.

Instruction modules

Pumping unit series

and modular manu-

als

Description 1Safety information for vacuum equipment

2Description: Vacuum controller — control and operation

3Description: Pumping unit – connection, operation, maintenance, me-

chanics

4Optional description: Accessories

About this document

20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 7

1.3 Display conventions

Warning levels

Display of warning

levels DANGER

Warns of an imminent hazard.

Disregarding the situation could result in extremely seri-

ous injury or death.

ØTake appropriate action to avoid dangerous situa-

tions!

WARNING

Warns of a potentially hazardous situation.

Disregarding the situation could result in serious injury

or death.

ØTake appropriate action to avoid dangerous situa-

tions!

CAUTION

Indicates a potentially hazardous situation.

Disregarding the situation could result in minor injury or

damage to property.

ØTake appropriate action to avoid dangerous situa-

tions!

NOTICE

Indicates a potentially harmful situation.

Disregarding the situation could result in damage to property.

Additional notes

Display of informa-

tion and tips General information about:

ðTips and tricks

ðHelpful functions or actions

About this document

8 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720

1.4 Symbols and icons

This manual uses symbols and icons. Safety symbols indicate

specific risks associated with handling the product. Symbols and

icons are designed to help you identify risks more easily.

Safety symbols

Explanation

of safety symbols General danger sign. Danger: electricity.

Danger: hot surface. Danger: potentially explosive

material.

Electrostatically sensitive

components ESD.

General, mandatory sign. Disconnect power plug.

Additional symbols and icons

Additional symbols Positive example – Do this!

Result– OK

Negative example –

Don't do this!

Refers to content in this In-

struction manual.

Refers to content of addi-

tional documents.

Ensure sufficient air circula-

tion.

Electric/electronic devices and batteries must not be dis-

posed of in the domestic waste at the end of their service

life.

Flow arrow, inlet – vacuum connection

Flow arrow, outlet – -exhaust gas

About this document

20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 9

1.5 Instructions

Instruction (single step)

Instructions ðPerform the step described.

RResult of action

Instruction (multiple steps)

1. First step

2. Next step

RResult of action

Carry out instructions requiring multiple steps in the order de-

scribed.

Instruction (graphic description)

->Example

Schematic diagram

operating steps

shown in pictures

1. First step. 2. Next step.

RIntermediate result or

result of step

About this document

10 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720

1.6 Abbreviations

Abbreviations used >/ not greater than

abs. Absolute

AK Separator flask

ATM Atmospheric pressure (bar graph, program)

di Interior diameter

DN Nominal diameter

EK Vapor condenser

EKP Peltronic® or EK¬ Peltronic® vapor condenser

EX 1Outlet (exhaust, exit), exhaust gas connection

ATEX equipment labeling

FKM Fluoroelastomer

--- ---

GB Gas ballast

--- ---

--- Size

IK Inlet condenser

IN1Inlet, vacuum connection

KF Small flange

max. Maximum value

min. Minimum value

withoutEK Without vapor condenser

PA Polyamide

PBT Polybutylene terephthalate

PC… Chemistry pumping unit with type identification number

PE Polyethylene

RMA no. Return Merchandise Authorization number

--- ---

SW Wrench size (tool)

TE Dry ice condenser

Resp. Responsible

e.g. For example

1 Labeling on vacuum pump or component, see also product specific abbreviations un-

der:

Chemistry pumping unit series onpage26

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