Tylo Air 10 User manual

TYLÖ AIR 1604

2900 5230

SVENSKA

INSTALLATIONSANVISNING

ENGLISH

INSTALLATION GUIDE

DEUTSCH

INSTALLATIONSANLEITUNG

FRANÇAIS

NOTICE D’INSTALLATION

РУССКИЙ

ИНСТРУКЦИИ ПО УСТАНОВКЕ

POLSKI

INSTRUKCJA INSTALACJI

NEDERLANDS

INSTALLATIEHANDLEIDING

PRIOR TO INSTALLATION

Parts

Check that the following parts are included in the packaging:

Figure 1: Sauna heater/control panel parts

1. Sauna heater

2. Warning label in ten languages

3. Connectors x 3 pieces

4. NTC Sensor, cable length 4 m

5. Clips TC (3-5) x 10 pieces

6. Plastic plugs 25x5 x 2 pieces

7. Screws RXS/A2 PHIL B6x25 x 2 pieces

8. Screw B4x6,5 x 1 piece

9. Sensor cover

10. Control panel

11. Cable between the heater and the control panel, RJ10 4P4C,

cable length 1 piece x 5 m

12. Cable tie

13. Clips C3x5 x 10 pieces

14. Modular plug 4, 4/4RJ10 x 2 pieces

15. Plastic plugs 25x5 x 3 pieces

16. Screws RXS/A2 PHIL B6x25 x 3 pieces

Contact your dealer if any parts are missing.

The Pure control panel comes with Tylö Air, see separate guide.

Installation requirements

To ensure safe use of the heater, check that the following criteria

are met:

• Cable (EKK) or electrical ducting for connecting the heater

must be run on the outside of the heat insulation.

• The cables must be run correctly (see the Connection/wiring

diagram section, page 11).

• The fuse size (A) and the power cable size (mm²) must be

suitable for the heater (see the Connection/wiring diagram

section, page 11).

• The sauna ventilation must comply with the instructions in

this manual (see the Air intake valve positioning section,

page 9, the Air exhaust valve positioning section, page 9).

• The position of the sauna heater, control panel and sensors

must comply with the instructions in this manual.

Installation tools

The following tools and materials are needed for installation and

connection:

• water level,

• adjustable spanner,

• screwdrivers.

Installation planning

Before starting to install your sauna heater, you should:

• Plan the sauna heater positioning (see the Heater positioning

- normal installation section, page 8).

• Plan the control panel positioning (see the attached

instructions for the control panel for allowable positioning).

• Plan the sensor positioning (see Figure 3, page 8 and

Figure 5, page 8).

• Position the air intake vent (see the Air intake vent positioning

section, page 9).

• Position the air exhaust vent (see the Air exhaust vent

positioning section, page 9).

• Plan the electrical installation (see the Connection/wiring

diagram section, page 11).

NOTE! A brick wall without heat insulation increases

the warm-up time. Each square meter of plastered

ceiling or wall surface equals an additional 1.2–2 m³

of sauna volume.

313

14 15

DANGER! Poor ventilation or heater positioning

may lead to dry distillation, posing a ﬁre risk

under certain circumstances!

DANGER! Insufﬁcient insulation of the sauna

cabin may pose a ﬁre risk!

DANGER! Use of the wrong materials in the

sauna cabin, such as particle board, drywall, etc.,

may pose a ﬁre risk!

DANGER! The heater must be connected by

a qualiﬁed electrician pursuant to applicable

regulations!

Table 1: Output and sauna volume

Output kW Sauna volume min./max. m³

10.5 10-18

• The heater's output (kW) must be adapted to the sauna's

volume (m³) (see Table 1). The minimum and maximum

volumes must not be exceeded.

Positioning the heater - recess installation

To position the sauna heater in a recess:

1. Position the heater at a safe distance from the ﬂoor, side

walls and interior ﬁttings (see Figure 5).

2. Position the sensor according the picture (see Figure 5).

Figure 2: Schematic diagram of installation

1. Sauna heater

2. Control panel

3. Sensor

4. External on/off switch (option, door contact needed for function)

5. Door contact (option)

Positioning the heater - normal installation

DANGER! No more than one heater may be

installed in the same sauna cabin.

Position the sauna heater:

• on the same wall as the door (or the side wall, if very close

to the door wall). The heater may also be placed in a recess

(see Figure 5).

• Position the heater at a safe distance from the ﬂoor, side

walls and interior ﬁttings (see Figure 3).

Position the sensor according the picture (see Figure 3).

If the wall on which the sensor is to be installed is made of highly

heat-absorbing material (e.g. concrete, brick, etc.), or of hardened

glass, the sensor may be installed in the ceiling at a distance from

the heater, according to Figure 4.

Figure 3: Positioning the heater - normal installation

1. Minimum distance from the side wall: 120 mm

2. Sensor position alt 1: 700 mm from the heater

3. Sensor

4. Minimum distance from the back wall: 120 mm

5. Sensor position alt 2: 700 mm from the front of the heater

6. Sensor position: 200 mm from the ceiling

7. Minimum distance to the ceiling: 970 mm

8. Minimum distance to interior ﬁttings: 120 mm

9. Minimum ceiling height: 1,900 mm

10. Minimum distance: 20 mm

11. Minimum distance to interior ﬁttings: 120 mm

Figure 5: Positioning the heater - recess installation

1. Minimum distance to the side wall: 120 mm

2. Sensor

3. Max. 1,000 mm

4. Sensor position: 700 mm from the front of the heater

5. Sensor position: 200 mm from the ceiling

6. Minimum distance to the ceiling: 970 mm

7. Minimum distance to interior ﬁttings: 120 mm

8. Minimum ceiling height: 1,900 mm

9. Minimum distance: 20 mm

10. Minimum distance to interior ﬁttings: 120 mm

Figure 4: Ceiling installation of the sensor

1. 1,200 mm

1 1 1

1 1

Positioning the air intake vent

Position the air intake vent straight through the wall behind the

center line of the heater (see Figure 6).

Vent size for a family sauna approx. 125 cm².

The air circulation from the door must work together with the hot

air circulation from the heater.

Figure 6: Positioning the air intake and exhaust vents

1. Air intake vent positioning.

2. Air exhaust vent positioning through the sauna wall.

3. Air exhaust vent positioning through the cavity.

4. Air exhaust vent positioning via duct.

Air exhaust vent positioning.

Position the air exhaust vent:

• at the maximum possible distance from the air intake vent,

e.g. diagonally (see Figure 6).

• high on the wall or in the ceiling (see Figure 6).

• so that it vents into the space that the door and air intake

vent open into.

The air exhaust vent must have the same area as the air intake vent.

Make sure that the air exhaust vent is open.

Mechanical ventilation is not recommended due to the risk of poor

air exchange, which may negatively affect the heater temperature

cut-out.

1 2

Figure 7: Opening/closing the cover

Connect the heater using standard wiring (Fk or EKK) approved

for ﬁxed installation.

Any single wires (Fk) must be protected in electrical conduits (VP)

up to the heater.

3. Connect the electrical cable (1) to the terminal (2) (see Figure 8)

according to the wiring diagram (see the Connection/wiring

diagram section, page 11).

INSTALLATION

Sauna heater installation

It is easiest to prepare for installation with the heater lying down.

To install the heater:

1. Lay the heater down with the front facing upwards.

2. Undo the screws and open the cover (see Figure 7).

DANGER! The air exhaust vent must not lead

outdoors. This could cause the ventilation

direction to be reversed, which may negatively

affect the heater temperature cut-out.

DANGER! Any gap above the sauna ceiling

should not be sealed without leaving at least one

vent hole on the same wall as the sauna door!

WARNING! Always check that the heater is

connected to the correct main/phase voltage!

Figure 8: Circuit board

1. Electrical cable

2. Terminal for connection of electrical cable

3. Cable grommet (x6)

4. Control panel cable

5. Modular contacts for connection of control panel,

sensor, etc.

6. Sensor cable

7. Light cable (if relevant)

8. Terminal for connection of lighting (if relevant)

9. Strain relief connector for cables to modular contacts (x2)

10. Strain relief connector for electrical cable

4. Run the cables for the control panel and the temperature

sensor through the cable grommets (3). Connect the control

panel cable (4) to one of the four RS485 contacts (positions

5-8) (see Figure 8) according to the wiring diagram (see the

Connection/wiring diagram section).

Unusual voltages/numbers of phases

Contact Tylö Customer Service before connecting to voltages

or numbers of phases that are not listed in the wiring diagram

Figure 11, page 11.

Figure 9: Installing the sensor

Figure 10: Seal any holes

5. Connect the sensor cable (6) to the NTC contact on the

circuit board (position 1) (5) (see the Connection/wiring

diagram section) according to the wiring diagram (see the

Connection/wiring diagram section, page 11).

6. Connect the light cable (if relevant) (7), see Figure 8 page 9,

to the terminal (8) according to the wiring diagram Figure 11,

page 11.

7. Close the cover and tighten the screws (see Figure 7, page 9).

8. Install the sensor on the wall, see Figure 9. The thermistor

wire may also be passed through the wall. Seal any holes

in the wall behind the sensor, see Figure 10. The thermistor

wire may be extended outside the sauna using low voltage

wire (2-lead).

CONNECTION/WIRING DIAGRAM

400-415 V 3N~/3~ 230-240 V 3~ 230-240 V~

Output kW Amperage

amp

Wiring area

mm²

Amperage

amp

Wiring area

mm²

Amperage

amp

Wiring area

mm²

10.5 16 2.5 28 10 48* 16*

Figure 11: Wiring diagram

1. NTC Sensor

2. External switch

3. Door switch

4. SEC/NTC Sensor (option)

5. RS485 control panels

6. RS485 control panels

7. RS485 control panels

8. RS485 control panels

9. Heater

10. Terminal for connection of electrical

cable

11. Control panel (connect to positions 5-8)

12. Sensor (connect to NTC position 1)

13. Lighting/terminal for connection of lighting

14. Door contact (option)

15. External switch (option)

131415 11 12

1234

RJ10 4P4C

2 x 1.5 mm 2

3 x 1.5 mm 2

RJ10 4P4C RJ10 4P4C

RJ10 4P4C

B40

230V~

Max 6Amp

10.5 kW 10.5 kW 10.5 kW

1010.5 16 32 1028 16*48*

* 10.5kW is not approved for 230V~ in Europe.

SELF-INSPECTION OF THE INSTALLATION

To inspect the installation:

1. Switch on the main supply to the heater from the distribution

board.

2. Check that the control panel lights up.

3. Start the heater (see User Guide).

4. Check that all three pipe elements start to heat up (turn red).

Please keep these instructions!

In the event of problems, please contact the retailer where you purchased

the equipment.

the written permission of Tylö. Tylö reserves the right to make changes

to materials, construction and design.

1234

781234Pin:

1234Pin:

Description of cabling/modular contacts

Figure 12: Modular contacts, description

1. NTC Sensor

2. Ext switch

3. Door switch

4. SEC/NTC Sensor (option)

5. RS485 control panels

6. RS485 control panels

7. RS485 control panels

8. RS485 control panels

9. Modular plug

10. Modular contact

Table 3: Connecting components in modular contacts (maximum cable area for RJ10: 0.90 mm/0.20 mm², AWG24)

Connection of Position Pin Comment

Temperature sensor (10K ohm) 1 2-3 Must be an NTC model. May also be connected at Position 4.

External switch with no wire indicator 2 3-4 Both constant or impulse deactivation work.

External switch with wire indication 2 2-3-4 12VDC (maximum 40mA). Tylö external switch,

item number: 9090 8045.

Door contact without alarm for door

status

3 3-4 Model NO (Normally Open). Tylö door contact,

item number:

9090 8035.

Door contact with alarm for door

status

3 2-3-4 12VDC (maximum 40mA)

Combined temperature cut-out/temperature sensor. Only used for certain heater models.

Temperature cut-out 130° 4 1-4

Temperature sensor (10K ohm) 4 2-3 Must be an NTC model.

NOTE! Crimp pliers, e.g. shortening wires,

are needed if changing modular cabling.

Table of contents

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