Tyco Electronics 58569-1 User manual

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names might be trademarks of their respective owners.

Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

1of 5

LOC B

Pistol Grip Seating Tool

Head 58569-1 for

AMPMODU* MTE Connectors 408-4109

28 FEB 11 Rev C

Figure 1

1. INTRODUCTION

This instruction sheet covers the operation and

maintenance of Pistol Grip Seating Tool Head

58569-1. See Figure 1. The seating tool is used to

seat contacts into single-row AMPMODU MTE contact

housing assemblies. The seating head tool will seat

contacts in individual or strip form in a wire size range

of 30 to 22. Read these instructions thoroughly before

using the head.

All dimensions on this document are in metric units

[with U. S. customary units in brackets]. Figures are

for reference only and are not drawn to scale.

Reasons for revision of this document are given in

Section 7, REVISION SUMMARY.

2. DESCRIPTION

The seating tool is used in Manual Handle Assembly

58074-1, Bench-Mount Pneumatic Assembly 58338-1,

or Electric Power Unit 931800-1. When installed into

the appropriate power assembly, the seating tool will

seat plastic housings over the previously terminated

and inspected contacts of the single-row AMPMODU

MTE contact housing assemblies. Refer to 408-6919

for a complete description of AMPMODU MTE

connectors.

For information concerning the setup and operation of

the power assemblies, refer to instruction sheets

408-6790 and 408-9393, and to customer manual

409-5746. Note that the pneumatic assemblies are

designed to operate between 280-480 kPa [40 through

70 psi].

Before contacts can be seated into the housing

assemblies, all contact positions on the entire

carrier strip must be cycled through an insertion

station, even if a slot is intentionally left empty.

Features of the head and their functions are as

follows:

•Adjuster (Insertion Rod) - is a piston for the slide

bar and regulates its travel.

•Drive Bar - is the reversible block that actually

pushes against the contact housing.

•Slide Bar - is the guiding bar that maintains the

alignment of the drive bar, and guides it.

•Guide Cover - goes between the wire and the

carrier strip and provides backup support to the

carrier strip during seating.

3. SETUP AND ADJUSTMENTS

The seating depth adjustment on the insertion rod

adjuster is preset prior to shipment. If, after inspection,

it is determined that the contacts are not seated

properly, re-adjust the seating depth.

3.1. For Pistol Grip Manual Handle Assembly and

Electric Power Unit

1. Select a terminated connector.

2. Load connector into the seating tool and cycle the

tool.

3. Inspect seated connector according to Figure 6.

4. If contacts are properly seated in the housings,

remove connector from the seating tool and

Drive Bar

Slide Bar

Guide Cover

Insertion Rod

Adapter

NOTE

ORIGINAL INSTRUCTIONS

408-4109

2of 5

Rev C

manually bend carrier strip up and down until it

breaks off.

5. If contacts are seated too deeply, remove the

head and turn the insertion rod adjuster

CLOCKWISE. A 1/6-revolution adjustment will

reduce the seating depth approximately 0.41 [.016].

See Figure 2.

6. Repeat Steps 1, 2, and 3.

Figure 2

7. If contacts are not seated deeply enough, remove

the seating tool and turn the insertion rod adjuster

COUNTERCLOCKWISE. A 1/6-revolution

adjustment will increase the seating depth

approximately 0.41 [.016]. See Figure 2.

8. Repeat Steps 1, 2, and 3.

3.2. For Bench-Mount Pneumatic Assembly

1. Select a terminated connector.

2. Load connector into seating tool and cycle the

tool.

3. Inspect seated connector according to Figure 6.

4. If contacts are properly seated in the housings,

remove connector from the seating tool and

manually bend the carrier strip up and down until it

breaks off.

5. If contacts are seated too deeply, decrease air

pressure by 69 kPa [10 psi] and repeat Steps 1, 2,

and 3.

Do not reduce air pressure below 280 kPa [40 psi].

6. If contacts are still seated too deeply at 280 kPa

[40 psi], remove the seating tool and turn the

insertion rod adjuster. A 1/6 revolution CLOCKWISE

(see Figure 2) will reduce seating depth

approximately 0.41 [.016].

7. Repeat Steps 1, 2, and 3.

8. If contacts are not seated deeply enough,

increase air pressure by 69 kPa [10 psi] and repeat

Steps 1, 2, and 3.

Do not raise air pressure above 480 kPa [70 psi].

9. If contact is still not seated deeply enough,

reduce air pressure back to 280 kPa [40 psi],

remove seating tool and turn insertion rod adjuster.

A 1/6 revolution COUNTERCLOCKWISE (see

Figure 2) will increase depth approximately 0.41

[.016].

10. Repeat Steps 1, 2, 3, 8, and 9 until the proper

seating depth is obtained.

3.3. Product Setup

The seating tool will seat the entire range of

AMPMODU MTE connectors. The position of the drive

bar is the only change that is required when using

different types of connectors.

1. For shrouded pin connectors, use the side of the

drive bar with the large shoulder.

2. For unshrouded pin and receptacle connectors,

use the side of the drive bar with the small shoulder.

To change the drive bar, proceed as follows:

1. Remove the 4-40 socket head cap screw.

2. Lift the drive bar off of the locating pin on the slide

bar.

3. Rotate the drive bar 180 degrees.

4. Replace the drive bar onto the same locating pin

on the slide bar.

If you experience difficulty in replacing the drive bar

onto the slide bar, apply pressure to the insertion

rod adjuster to move the slide bar .

5. Replace the 4-40 socket head cap screw.

3.4. Loading the Product Into the Tool

The connector strip should be moved to the

approximate center of the seating tool to ensure

smoother operation. There are two different methods

for loading product into the seating tool: side loading

and front loading.

Turn Clockwise to

Reduce Wire

Insertion Depth

Turn Counterclockwise

tIncrease Wire

Insertion Depth

Adjuster

Insertion

Rod

NOTE: 1/6 Revolution Equals 0.41 [.016]

NOTE

408-4109

3of 5

Rev C

A. Side Loading

To side load the connector into the seating tool, the

corner of the carrier strip is positioned under the edge

of the guide cover with the wires of the connector

assembly over the top of the guide cover. Adjust the

connector housing so that it is perpendicular to the

shoulder of the drive bar; then push on the side of the

connector until it is in proper position. See Figure 3.

The connector may be loaded from either side of

the seating tool.

Figure 3

B. Front Loading

To front load the connector into the seating tool,

position the connector directly onto the face of the

seating tool at the approximate seating position. The

carrier strip must be positioned above the guide cover.

With one finger, push down on the wires directly above

the carrier strip. See Figure 4, Detail A.

While holding the carrier strip down, push on the edge

of the housing so that the carrier strip is positioned

under the guide cover (see Figure 4, Detail B). When

the carrier strip is fully positioned under the guide

cover, the housing will be positioned beyond the edge

of the shoulder on the drive bar. At this point, push

down on the housing to seat it onto the shoulder of the

drive bar. See Figure 4, Detail B.

Figure 4

4. OPERATING PROCEDURE

Before operating the seating tool, it must be set up

for the proper seating edge, which is determined by

the selected connector type.

1. Select a terminated connector.

2. Load connector into tool.

3. Cycle the seating tool.

NOTE

Side Loading Connectors Into Seating Tool

Shoulder of

Drive Bar Seating

Tool

Guide Cover

Shoulder of Carrier Strip Positioned

Under Edge of Guide Cover and Wires

Over Top of Guide Cover

Front Loading Connector Into Seating Tool

Detail A

Detail B

Connector Positioned on

Seating Tool at

Approximate Seating Position

Carrier Strip

Positioned ABOVE

Guide Cover

Seating Tool (Ref)

Push Down on

Wires to Hold

Carrier Strip

Down Guide

Cover (Ref)

Push on Edge of Connector to

Position the Carrier Strip Under the

Guide Cover

Drive Bar

Push Down on Wires in Order to

Position the Carrier Strip UNDER the

Guide Cover

Push Down on

Housing to Seat

Housing Onto the

Shoulder of Drive

Bar

NOTE

408-4109

4of 5

Rev C

When seating unshrouded pin connectors, it is

necessary to maintain pressure against the contact

housing until the pins enter the clearance slot. See

Figure 5.

Figure 5

4. Inspect connector using the inspection criteria in

Application Specification 114-25026.

5. Remove connector from tool.

Contacts are properly seated when the locking

lances are seated against the housing window. See

Figure 6.

Figure 6

6. Manually bend carrier strip up and down until it

breaks off.

Damaged product should not be used. If a

damaged product is evident, it should be removed

and replaced with a new one.

5. TOOL INSPECTION

The procedures that follow have been established to

ensure the quality and reliability of seating tools. A

brief inspection should be made daily, and a more

detailed inspection should be scheduled regularly by

your Quality Control personnel.

5.1. User Maintenance

Each user should be made aware of, and responsible

for, the following:

1. Remove dust, moisture, and contaminants using

a clean brush or a soft, lint-free cloth. Do not use

objects that could damage the seating tool.

2. Make sure all components are in place and

properly secured. If not, return the seating tool to

your supervisor.

3. Squeeze and release the cam handle to be sure

the mechanism inside the body moves freely and

does not bind.

5.2. Quality Control Maintenance

Regular inspections should be performed by your

Quality Control personnel, and a record of quality

control inspections should remain with the personnel

responsible for the tool.

We recommend one inspection a month; however,

operator training and skill, amount of use, ambient

working conditions, and your company's standards are

all factors to consider when establishing inspection

frequency.

These inspections should be performed in the

following sequence:

1. Remove any accumulated film with a suitable

cleaning agent that will not affect paint or

polycarbonate plastic.

2. Make sure all components are in place and are

tightly secured.

3. Make a few test seatings and inspect the results

using the inspection criteria in Application

Specification 114-25026.

6. REPAIR

A complete inventory of customer-replaceable parts

for the seating head tool should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. See Figure 7. Order replacement

parts through your Tyco Electronics Representative, or

call 1-800-526-5142, or send a facsimile of your

purchase order to 1-717-986-7605, or write to:

NOTE

Drive Bar (Ref)

Pins Positioned in

Clearabnce Slot

Maintain Pressure

Against Housing Until

Pins Enter Clearance

Slot

Guide

Seating tool (Ref)

NOTE

Locking Lances Seated Against

Housing Window

Carrier

Strip

Carrier Strip

Removed

From Connector

CAUTION

408-4109

5of 5

Rev C

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

Tools and/or seating head tools may also be returned

for evaluation and repair. For repair service, contact a

Tyco Electronics Representative at 1-800-526-5136.

7. REVISION SUMMARY

Since the previous release, the TE logo was applied.

Figure 7

Weight: 1952 g [4 lb. 5 oz.]

ITEM NO. TE PART NUMBER DESCRIPTION QTY PER ASSY

1 189079-1 FRAME 1

2 217844-1 BAR, Slide 1

3 1-21028-2 PIN, Slotted Spring [.0632 Dia X .880] 1

4 217845-1 LINK 1

5 21028-1 PIN, Slotted Spring [.062 X .190] 1

6 189085-1 ROD, Inserter 1

7 22488-5 SPRING, Compression 1

8 312149-1 ADJUSTER, Inserter Rod 1

9 217846-1 BAR, Drive 1

10 1-21000-3 SCREW, Socket Head Cap 4-40 X .250 1

11 217842-1 GUIDE 1

12 1-21003-5 SCREW, Flat-Head Cap 4-40 X .500 2

13 217843 COVER, Guide 1

14 1-21003-4 SCREW, Flat Head Cap 4-40 X .380 2

15 1-21003-7 SCREW, Flat Head Cap 4-40-40 X .750 2

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