Tronair 02-0517C0140 Installation and operating instructions

Operation & Service Manual

OPERATOR

Models: 02-0517C0140

02A0517C0140 (with Air Pump)

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - Rev. OR

Includes Illustrated Parts Lists

Tronair, Inc.

1740 Eber Road

Holland, Ohio 43528-9794

USA

Telephone: (419) 866-6301

•

800-426-6301

Fax: (419) 867-0634

Web Site: www.tronair.com E-mail: sales@tronair.com

Models: 02-0517C0140 & 02A0517C0140

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - AA - Rev. OR

TABLE OF CONTENTS PAGE

1.0 Operation.......................................................................................................................................................... 1

1.1 Operating Parameters............................................................................................................................ 1

1.2 Numerical Values................................................................................................................................... 1

1.3 Operator Controls................................................................................................................................... 1

1.4 Operating Instructions............................................................................................................................ 2

1.4.1 Rules For Operating: ................................................................................................................. 2

1.4.2 Jack Instructions........................................................................................................................ 2

Models: 02-0517C0140 & 02A0517C0140

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - AA - Rev. OR

REVISION DATE TEXT AFFECTED

OR 09/2006 Original Release

Models: 02-0517C0140 & 02A0517C0140

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - AA - Rev. OR

- 1 -

This product can not be modified without the written approval of Tronair, Inc. Any modifications done without

written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial

institutions from any liability from consequences that may occur.

1.0 OPERATION

1.1 OPERATING PARAMETERS

1. The user shall work in accordance with the Operator Manual.

2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e.

ram locknut.

3. The employer of the operator shall provide for all necessary training and give information about

pumping and translating forces.

4. Operate between -20°C and 50°C (-4°F and 122°F).

1.2 NUMERICAL VALUES

• Rated Capacity: 10,000 lbs (4,536 kg)

• Minimum Closed Height: 17 5/8 in (44.77 cm)

• Mechanical Extension: 7 in (17.78 cm)

• Hydraulic Extension: 22 in (55.88 cm)

• Maximum Height Obtainable: 46 5/8 in (118.43 cm)

• Weight: 105 lbs (47.63 kg)

• Pressure Relief Setting: 2,500 +250/-0 psig (172.4+17.2/-0 bas)

• Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)

1.3 OPERATOR CONTROLS

1.0 Operation continued on following page.

FIGURE 7.3

−

Operator Controls

Models: 02-0517C0140 & 02A0517C0140

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - AA - Rev. OR

- 2 -

1.0 OPERATION (continued)

1.4 OPERATING INSTRUCTIONS

The user should be familiar with the following statements prior to using the jack(s):

CAUTION!

1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered,

struts may have hung up.

2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack

collapse.

3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated

fully after jacking.

4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.

5. ALWAYS use a tail or nose stand, as applicable, for additional stability.

1.4.1 Rules For Operating:

1. The user shall work in accordance with the Operator and/or Technical Manuals.

2. At no time shall personnel work under the raised load until it is secured by suitable

means, i.e. ram locknut.

3. The employer of the operator shall provide for all necessary training and give information

about pumping and translating forces.

4. Operate between -20°C and 50°C/-4°F and 122°F.

1.4.2 Jack Instructions

To Raise Aircraft:

1. Place jack on a hard, level surface.

2. Raise mechanical extension as close to aircraft jack pad as possible.

WARNING!

The locking pin MUST be placed in the ram protection ring groove and fully through the

mechanical extension.

The ball lock MUST be placed outside the ram protection ring.

• Do not place extra locking pins in

any other hole on the mechanical

extension.

• Insure mating surfaces to jack point

are free of debris and damage.

• Under no conditions should the

locking pin’s ball lock be inside the

ram protection ring groove.

• Never use the jack if the ram

protection ring is not installed.

• Never use a locking pin that has

been damaged.

• Never use a ram protection ring that

has been damaged or deformed.

• Failure to comply could result in

premature failure below certified

weight and could cause serious

injury including death.

•

JACKING POINT

SURFACE

MECHANICAL EXTENSION

LOCKING PIN

BALL LOCK

RAM PROTECTION

RING GROOVE

RAM PROTECTION RING

Models: 02-0517C0140 & 02A0517C0140

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - AA - Rev. OR

- 3 -

1.4.2 Jack Instructions (continued)

3. Close pump release valve by turning clockwise.

NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump

release valve clockwise stops the jacks descent, and allows it to be raised.

4. If air pump is to be used, be sure shop air needle valve is closed and attach shop air (125

psi/8.6 bars Maximum) to needle valve. Open needle valve and operate air pump. Close

needle valve when ram reaches required height.

5. Hydraulic rams must be completely retracted before operating the jack.

6. Close pump release valve and operate pump.

1.4 Operating instructions continued on following page

LOCKING PIN

RAM PROTECTION RING

CORRECT PIN

PLACEMENT

MECHANICAL EXTENSION

BALL LOCK

AREAS TO BE FREE

OF INDENTATIONS

RAM PROTECTION RING

LOCKING PIN

RAM PROTECTION RING

INCORRECT PIN

PLACEMENT

MECHANICAL EXTENSION

BALL LOCK

LOCKING PIN

RAM PROTECTION RING

INCORRECT PIN

PLACEMENT

MECHANICAL EXTENSION

BALL LOCK

Models: 02-0517C0140 & 02A0517C0140

5 Ton (4.5 Metric Ton)

Two Stage Jack

09/2006 - AA - Rev. OR

- 4 -

1.4.2 Jack Instructions (continued)

7. Hydraulic rams must extend in order from largest to smallest diameter.

8. Largest diameter hydraulic ram must fully extend before the next stage ram begin to

raise.

9. Lower mechanical lock nut(s) while extending rams.

10. Do not continue to operate air pump after all rams have fully extended.

WARNING!

• The ram locknuts are user operated safety devices. Failure to utilize these locknuts may

result in personal injury or death.

• Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points

exist between top of jack and threads on ram.

• Always wear safety glasses.

To Lower Aircraft:

1. Lower all jacks simultaneously.

2. If ram locking nut(s) is tight, raise jack slightly to release nut(s).

3. Ensure proper staging as aircraft is being lowered: loosen locknut beginning with smallest

ram (2” max) until stage is completely lowered. Repeat for next smallest stage.

4. Loosen pump release valve slightly to slowly lower aircraft.

NOTE: When using jack during washing operations, completely cover top of jack near ram

seal.

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