Trek Domane SL User manual

2023 DOMANE SL/SLR

SERVICE MANUAL

2023 Domane SL/SLR

Safety

WARNING

Tighten hardware properly

Always tighten hardware to the specied torque.

Over-tightening hardware could deform or break the

hardware or components. Under-tightening hardware

could cause hardware or components to become loose.

Either situation could damage the bicycle and result in

injury to the rider.

WARNING

Re-apply threadlocker

All reused-fasteners with a pre-applied threadlocker

must be cleaned with isopropyl alcohol and have new

threadlocker applied before re-assembly. If a threadlock-

er is not applied, the fasteners may loosen, which could

damage the bicycle and result in injury to the rider.

Legend

Apply appropriate grease

Apply threadlocker

Nm Torque

Cable (zip) tie

Contents

Routing – mechanical

(SL only)

Routing – mechanical

(SL only): instructions

Routing – Di2 Routing – Di2:

instructions

Routing – eTap

Routing – eTap:

instructions

Fork and headset Install the headset Fork and headset –

standard stem

Seatpost

IsoSpeed IsoSpeed: remove and

install

Chainkeeper Storage door Specications

2023 Domane SL/SLR

Routing – mechanical

0.7Nm

96.5Nm 4

3Nm 11

10 611

Front derailleur cable

2Rear derailleur cable

3Rear brake hose

4Front brake hose.

5Rear derailleur hanger – W524188

6Rear derailleur hanger bolts (M3x12 mm) – W524884

7Cable housing grommet – W329119

8Housing grommets – W330578

9Front derailleur hanger – W531901

10 Front derailleur hanger bolt (M5x16 mm) – W543903

11 Cable guide bolts (M4x9 mm) – W546731

12 Cable guide – W588188

2023 Domane SL/SLR

Routing – mechanical: instructions

1. Route the brake hoses.

2. Route the shift housings.

3. Insert the shift housings and rear brake hose into the

cable guide.

2023 Domane SL/SLR

Routing – Di2

0.7Nm

96.5Nm 4

3Nm 11

611

1 Rear Di2 wire

EW-SD300-I

2Front Di2 wire

3Rear brake hose

4Front brake hose.

5Rear derailleur hanger – W524188

6Rear derailleur hanger bolts (M3x12 mm) – W524884

7Di2 wire grommet – W317292

8Housing grommets – W330578

9Front derailleur hanger – W531901

10 Front derailleur hanger bolt (M5x16 mm) – W543903

11 Cable guide bolts (M4x9 mm) – W546731

12 Cable guide – W588188

13 Di2 battery – BTDN300

2023 Domane SL/SLR

Routing – Di2: instructions

1. Route the brake hoses.

2. Route the Di2 wires through the frame and connect

them to the battery.

3. Install the battery assembly.

4. Insert the rear brake hose into the cable guide

2023 Domane SL/SLR

Routing – eTap

0.7Nm

76.5Nm 2

3Nm 9

1Rear brake hose

2Front brake hose.

3Rear derailleur hanger – W524188

4Rear derailleur hanger bolts (M3x12 mm) – W524884

5eTap hole plug – W547906

6Housing grommets – W330578

7Front derailleur hanger – W531901

8Front derailleur hanger bolt (M5x16 mm) – W543903

9Cable guide bolts (M4x9 mm) – W546731

10 Cable guide – W588188

2023 Domane SL/SLR

Routing – eTap: instructions

1. Route the brake hoses.

2. Insert the rear brake hose into the cable guide.

110

2023 Domane SL/SLR

Fork and headset

4Nm

5.2Nm

1.5Nm

9-10Nm

8 4

1Top cap bolt (M6x35 mm)

W547432

2Compression plug

3Top cap – W5274966

4Stem bolts (M5x15 mm)

5305331

5Washers (M5)

6Stem – 5274584

7Routing cover – W5274600

8Bolt (M4x25 mm) – W5274963

9Spacers (5 mm) – 5296906

10 Spacers (15 mm) – 5296905

11 Bearing cover – W5274267

12 Split ring – W5274269

13 Headset bearings – W540243

-7° +7°

W5274602

W5274603

W5274600

W5274601

W5274599

60-80mm stem

90-110mm stem

120-140mm stem

60-70mm stem

80-100mm stem

2023 Domane SL/SLR

Fork and headset: max spacers

WARNING

Below the stem

Do not exceed 40 mm of headset spacers below the

stem. If there are more than 40 mm of spacers, the

steerer tube could become damaged and break, causing

a crash and resulting in injury.

40 mm max

WARNING

Above the stem

Do not exceed 40 mm of headset spacers above the

stem. If there are more than 40 mm of spacers, the

steerer tube could become damaged and break, causing

a crash and resulting in injury.

NOTE: If you add spacers above the stem, you must use a

standard top cap (without the indent).

40 mm max

Standard top cap

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