TransTank Versatile Boom Service manual
Operator’s HandBook
Versatile Boom™
www.tti.com.au
Manufacturer of “The Safest Tanks in Motion”
1800 816 277www.tti.com.au
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Product HandBook
VersatileBoom™
Contents
Safety 4
General Safety Instructon 5
General Information 6
Description 6
Machine Limitations 7
Versatile Boom Operating Instructions 7
Before First Use 7
Installation 8
VersatileBoom Set up 9
VersatileBoom Calibration 10
VersatileBoom Operation 14
Clean-Up and Decontamination 15
Maintenance 16
Periodic Checks 16
Maintenance Schedule 16
Risk Assessment 18
Warranty 19
Warranty Policy 19
What this Warranty Does Not Cover 19
How to Obtain Service Under this Warranty 19
Warranty Limitaions 19
1800 816 277www.tti.com.au
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Product HandBook
VersatileBoom™
Disclaimer
All information, illustrations, and specifications contained in this manual are based on the latest
product information available at the time of this publication’s printing. TransTank International
(TTi) reserves the right to alter and substitute specifications and methods at any time, in line with
our commitment to continuous improvement.
No patent liability is assumed with respect to the use of information contained within this
manual. While every precaution has been taken in the preparation of this manual, TTi assumes no
responsibility for errors or omissions.
Thank you for your purchase of a TTi VersatileBoom, which will provide
many years of reliable service when operated and maintained in
accordance with this manual.
The VersatileBoom is designed for mounting on to a vehicle such as a Utility Terrain Vehicle (UTV) or a trailer-
mounted spray unit. The VersatileBoom can be used for everything from herbicide or pesticide spraying
through to firefighting purposes.
The VersatileBoom unit is supplied complete, tested and ready to mount to your vehicle. TTi warrants that the
VersatileBoom has been designed and built for its intended purpose as a water or pesticide/herbicide spray
boom.
The owner is responsible to ensure that the equipment is operated in accordance with this manual, and with
Australian WorkSafe requirements. TTi is not liable for any loss, injury or death resulting from the failure to
observe all safe working regulations as required by law.
Included with your VersatileBoom is this Operator’s Handbook, which includes the Warranty Registration
Card, and the package of mounting hardware, nozzles and fittings for installation by the operator.
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Product HandBook
VersatileBoom™
Safety
This manual is intended for use by personnel experienced in the use of this and similar equipment. Read
and understand this manual before attempting to operate or perform routine maintenance on this equipment.
Your safety is of prime priority.
A WARNING highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not strictly observed, could result in
injury or death of personnel, or long-term health hazards.
A CAUTION highlights an essential operating or maintenance procedure,
practice, condition or statement, which, if not observed, could result in damage
or destruction of equipment.
A NOTE highlights or clarifies an essential systems description, operating or
maintenance procedure, condition or statement.
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Product HandBook
VersatileBoom™
General Safety Instructions
1. This unit is designed and manufactured solely for the purpose of spraying herbicides and pesticides, or
water for firefighting. Under no circumstances should it be used for any other purpose. It must never be
used in conjunction with fuel or similar materials.
2. Only authorised and trained personnel are to operate this equipment. Operators must have read and fully
understood this manual before operating the VersatileBoom.
3. Do not operate the VersatileBoom anywhere near bystanders, livestock, watercourses or any non-
targeted vegetation that may be in danger from spray drift contamination.
4. Wind direction and speed must be taken into account, as windy conditions may endanger the operator or
damage to adjacent non-target vegetation. Avoid spraying on hot and sunny days or when wind speed
exceeds 6.5km/h.
5. Do not operate this equipment while under the influence of alcohol or any drugs that could impair your
capabilities in any way.
6. Personal Protection Equipment (PPE) appropriate to the chemicals being used must be worn at all times
when operating the VersatileBoom. As a minimum, the PPE should include coveralls, gloves and boots. A
face shield and PVC apron are recommended depending on the task. It is recommended that the following
documents should be read and understood by the operator:
• Australian Standard for Chemical protective clothing AS3765
• Australian Standard for Respiratory protection devices AS1715
7. Ensure the capacity of the vehicle is suitable for the loaded mass of the spray unit and VersatileBoom.
Refer to the vehicle’s operator manual for safe working loads, correct securing points and relevant safety
instructions. Do not exceed the carrying and braking capacity as specified by the vehicle manufacturer.
8. The VersatileBoom must be securely mounted on the vehicle. Ensure all fasteners are tightened and
secure before operation.
9. Do not disconnect any hoses, nozzles or filters while the equipment is operating. Disconnecting any
components while under pressure may result in uncontrolled fluid discharge which may be hazardous.
10. At completion of the operation, switch the pump off and relieve any residual pressure by opening a spray
boom valve or other device, such as a spray gun trigger.
11. At completion of the operation, decontaminate the VersatileBoom and spray system. Drain any residue
chemicals and store in a sealed container. Flush the system with fresh water and dispose of any unwanted
chemicals and tank rinse residue in accordance with current environmental and workplace health and
safety regulations.
12. Any unauthorised modifications to this equipment may affect its function and create a serious safety risk.
Any unauthorised modifications will void any warranty on the unit.
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Product HandBook
VersatileBoom™
General Information
Description
The TTi VersatileBoom is designed to distribute herbicides, pesticides or water feed by a separately
supplied fluid dispensing system. A typical example of a VersatileBoom fitment is shown at Figure 1, with
the unit mounted on the rear of a Utility Terrain Vehicle (UTV) and fed by a TTi OnDeck spray unit.
Figure 1 – VersatileBoom mounted on UTV
Mounting the VersatileBoom to the vehicle or trailer can be achieved by bolting directly to the vehicle’s frame
with the supplied bolts (refer to Figure 2), or using the optional Hayman Reece Hitch-it attachment, refer to
Figure 3. The optimum height is to have the spray nozzles 500mm above ground level.
Figure 2 – VersatileBoom – Direct Bolted Mounting
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Product HandBook
VersatileBoom™
Figure 3 – VersatileBoom – Hyman Reece Hitch-it Mounting
The VersatileBoom has three adjustable centre nozzles and two off-centre end jets to provide a range of
spray volumes and patterns, which can achieve up to a 4m width swath.
Machine Limitations
The VersatileBoom (and associated spray system) is subject to operating limitations. It is the operator’s
responsibility to ensure that this equipment is being operated safely and within these limitations.
VersatileBoom Operating Instructions
Before first use
Your VersatileBoom is delivered partially assembled and ready to be fitted onto the vehicle. Before use, it
needs to be set up using the following instructions:
1. Complete the warranty registration online at www.tti.com.au/warranty-registration, or use the Warranty
Registration Card at the back of this handbook.
2. Store this handbook in a safe and easily accessible place for future reference.
WARNING: The operator must fully understand all aspects of this handbook. Do not
operate the VersatileBoom and associated spray system if you are unfamiliar with
its operation until you have read this handbook.
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Product HandBook
VersatileBoom™
3. Read and thoroughly understand this handbook, paying particular attention to all safety requirements,
before using the VersatileBoom for the first time.
4. Check that all fittings, valves and hoses are secure following transit, and are not damaged in any way.
Installation
The VersatileBoom is fitted to its mounting vehicle and set up as follows:
CAUTION: The VersatileBoom must be securely mounted to the vehicle. Failure to do
so may result in the unit falling off the moving vehicle. Warranty is conditional on the
VersatileBoom being correctly mounted.
1. Open the package of mounting hardware, nozzles and fittings and separate all components so they can be
easily selected when required in the following steps.
2. Mount the VersatileBoom onto the vehicle securely, depending on configuration, refer to Figure 2 and
Figure 3. The optimum height is to have the spray nozzles 500mm above ground level. Ensure the securing
bolts (supplied in the package) are tightened sufficiently.
3. Insert the two supplied endcaps into the top of the VersatileBoom’s two mounting frame arms, refer to
Figure 4.
Figure 4 – VersatileBoom mounting frame endcaps
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Product HandBook
VersatileBoom™
VersatileBoom Set up
NOTE: Ensure the pump system is switched off and depressurised when connecting
the supply hose.
1. Connect the supply hose to the discharge port of the spray pump or delivery hose. Ensure the spray
system’s pump is switched off or isolated when connecting the VersatileBoom’s supply hose.
2. For one of the outlet ports of the three adjustable nozzles, insert the filter into the port body as shown in
Figure 5.
Figure 5 – Adjustable spray nozzle installation
3. Insert the nozzle tip into the nozzle cap, then press in the sealing washer.
4. Push the nozzle cap assembly onto the outlet port body and rotate 90 degrees to lock it into place.
5. Repeat steps 2 to 4 for the remaining two adjustable nozzles.
6. For one of the off-centre end jets, insert the brass nozzle tip into the steel nozzle cap, then press in
the sealing washer, refer to Figure 6.
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Product HandBook
VersatileBoom™
Figure 6 – Off-centre end jet nozzle installation
NOTE: Ensure the brass nozzle tip is orientated such that the arrow shape is
pointing inwards.
7. Screw the nozzle cap assembly onto the off-centre end jet port body. The nozzle tip must be orientated
such that the open end of the triangle shape orifice is facing outwards, that is, the arrow shape is pointing
inwards.
8. Tighten the nozzle cap firmly.
9. Repeat steps 6 to 8 for the second end jet nozzle.
10. At first use, fill the spray unit with water for calibration of the VersatileBoom, refer to the calibration
procedure below.
VersatileBoom Calibration
Accurate calibration is an essential element of any spraying function as it ensures that the chemical is applied
at the rate specified on the product label. Application in excess of the recommended rate may be dangerous,
can damage crops and is uneconomical.
Calibration must be carried out:
• When spraying for the first time with new spray equipment
• At the beginning of each season
• After changes of nozzle tips, spraying pressure or vehicle speed
• After every 100 hectares of spraying
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